MODULE DESCRIPTION Module code Z-ZIP-1008 Module name Procesy produkcyjne Module name in English Production Processes Valid from academic year 2016/2017 A. MODULE PLACEMENT IN THE SYLLABUS Subject Level of education Studies profile Form and method of conducting Specialisation Unit conducting the Module co-ordinator Management and Production Engineering 1st degree (1st degree / 2nd degree) General (general / practical) Full-time (full-time / part-time) All Department of Manufacturing Engineering and Metrology Jerzy Bochnia, PhD Approved by: B. MODULE OVERVIEW Type of subject/group of subjects Module status Language of conducting Module placement in the syllabus - semester Subject realisation in the academic year Initial requirements Examination Number of ECTS credit points 2 Major (basic / major / specialist subject / conjoint / other HES) Compulsory (compulsory / non-compulsory) English 3rd semester Winter semester (winter / summer) No requirements ( codes / names) No (yes / no) Method of conducting Lecture Classes Laboratory Project Other Per semester 30
C. TEACHING RESULTS AND THE METHODS OF ASSESSING TEACHING RESULTS Module target The aims of the include acquiring knowledge as regards diverse aspects of production processes both with reference to individual and series production together with the principles of designing production processes (taking the R&D phase into consideration), planning, scheduling, cost analysis, diagnostics, production process quality assessment, and acquiring skills connected with the ability to make simple production calculations. Effect symbol Teaching results Teaching methods (l/c/lab/p/other) to subject effects to effects of a field of study A student has knowledge as regards the following: production systems and structures, individual and series production, group technologies, flexible manufacturing systems together with basic manufacturing techniques, engineering materials, transport and storage, and the principles of designing technological and production processes (taking the R&D phase into consideration). A student has knowledge as regards registering and controlling production flow, organising production processes, analysing production costs, the diagnostics of the production process, planning and scheduling the production process. A student is able to make basic production calculations. A student can estimate the costs of basic technological operations using technological documentation. A student understands the necessity of associating technological and economic aspects in the system presentation of production processes. l K_W09 T1A_W09 T1A_W14 l K_W14 T1A_W09 T1A_W14 l K_U13 TA1_U01 TA1_U13 l K_U15 TA1_U01 TA1_U15 TA1_U19 l K_K01 TA1_K01 K_K02 TA1_K02 : 1. as regards lectures Lecture 1 Production system. The structure of the production system. Piece production, lot production and group technologies. 2 Flexible manufacturing systems. 3 Manufacturing techniques applied in the production process. Subtractive manufacturing. Non-subtractive manufacturing, unconventional technologies. 4 Engineering materials as components of the production system. 5 Transport and storage as components of the production system. 6 The technological process as a component of the production process. Designing the technological process. Technological documentation. 7 Designing production processes. 8 Optimisation methods of locating production positions. Production calculations. 9 Registering and controlling production flow. Documentation concerning production flow. 10 Organisation of production processes.
11 Controlling production processes. 12 Analysing costs of the production process. 13 Diagnostics and quality assessment of the production process. 14 Planning and preparing the production process. Scheduling the production process. 15 A final test. 2. as regards Class 3. as regards laboratory Laboratory class 4. The characteristics of project assignments The methods of assessing teaching results Effect symbol Methods of assessing teaching results (assessment method, including skills reference to a particular project, laboratory assignments, etc.) The test contains 10 questions, tasks, and problems concerning the contents discussed during the lectures marked 10 points each. In order to pass the test, a student is obliged to obtain at least 50 points.
D. STUDENT S INPUT ECTS credit points Type of student s activity Student s workload 1 Participation in lectures 30 2 Participation in 3 Participation in laboratories 4 Participation in tutorials (2-3 times per semester) 5 Participation in project 6 Project tutorials 7 Participation in an examination 8 9 Number of hours requiring a lecturer s assistance 30 (sum) 10 Number of ECTS credit points which are allocated for assisted work 1 11 Unassisted study of lecture subjects 20 12 Unassisted preparation for 13 Unassisted preparation for tests 10 14 Unassisted preparation for laboratories 15 Preparing reports 15 Preparing for a final laboratory test 17 Preparing a project or documentation 18 Preparing for an examination 19 20 Number of hours of a student s unassisted work 30 (sum) 21 Number of ECTS credit points which a student receives for unassisted work 22 Total of hours of a student s work 60 23 ECTS points per 1 ECTS point=25-30 hours 2 24 Work input connected with practical Total of hours connected with practical 0 25 Number of ECTS credit points which a student receives for practical 1 0 E. LITERATURE Literature list 1. Durlik I., Inżynieria zarządzania cz I. Strategie organizacji produkcji, nowe koncepcje zarządzania, Wydawnictwo PLACET, Warszawa 2007. 2. Durlik I., Inżynieria zarządzania cz II. Strategia i projektowanie systemów produkcyjnych, Wydawnictwo PLACET, Warszawa 2005. 3. Pająk E., Zarządzanie produkcją. Produkt, technologia, organizacja, Wydawnictwo Naukowe PWN, Warszawa 2006. 4. Feld M., Podstawy projektowania procesów technologicznych typowych części maszyn, WNT, Warszawa 2000. 5. Mazurczak J., Projektowanie struktur systemów produkcyjnych, Wydawnictwo Politechniki Poznańskiej, Poznań 2004. 6. Feld M., Technologia budowy maszyn, PWN, Warszawa 1995.
Module website 7. Ruszaj A., Niekonwencjonalne metody wytwarzania elementów maszyn i narzędzi, Instytut Obróbki Skrawaniem, Kraków 1999. 8. Kowalski T., Lis G., Szenajch W., Technologia i automatyzacja montażu maszyn, Oficyna Wydawnicza PW, Warszawa 2006. 9. Gania I., Elastyczne systemy produkcyjne, "Logistyka" 5/2006. 10. Białek M., Bacia A., Maszyny technologiczne w konwencjonalnej technologii formującej i kształtującej, Oficyna Wydawnicza PW, Warszawa 2002. 11. Wolski P. (tłumaczenie): Podstawy obróbki CNC, Wydawnictwo REA, Warszawa 2007. 12. Ręgowski R. i inni, praca zbiorowa, Elastyczne systemy wytwarzania, urządzenia podająco-manipulacyjne, Politechnika Warszawska, Warszawa 2003. 13. Olszak W., Obróbka skrawaniem, WNT, Warszawa 2008. 14. Ashby M.F., Jones D.R.H., Materiały inżynierskie właściwości i zastosowania, WNT, 1995. 15. Karpiński T., Inżynieria produkcji, WNT, Warszawa, 2009. 16. Proficy* HMI/SCADA ifix*, 5.0 wersja polska firmy GE FANUC, wprowadzenie do systemu oprogramowania, Wersja demo, Wrzesień 2009