Table of Contents. Table of Contents Technika automatyzacji IPA Industrial Process Automation IPA Virtual. Lucas Nülle GmbH 1/8

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1 Table of Contents Table of Contents Technika automatyzacji IPA Industrial Process Automation IPA Virtual Lucas Nülle GmbH 1/8

2 Technika automatyzacji Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers IPA Industrial Process Automation IPA Industrial Process Automation From closed-loop control of individual systems to flexible automation of entire processes, the various courses convey the fundamental, the principles and the properties of components used in automated processing and production plant with the aid of animations and numerous experiments involving authentic equipment. Multiple experiments cover investigation of controlled systems, determination of step responses and optimisation of control loops. Training also covers the use of useful aids such as Bode and Nyquist plots in authentic experiments. Lucas Nülle GmbH 2/8

3 IPA Virtual IPA Virtual IPA Virtual is a PC-based, graphic simulation system, which provides the virtual learning environment for the Industrial Process Automation IPA1 training system. The software includes two variations of the model. The first variant is a so-called stand-alone version, in which the model operates with integrated closed-loop controllers and functions without any external control or software. The plotter incorporated into the program can record step responses and from these it is possible to derive parameters for the controllers. These parameters can then be tested using the in-built controllers without the need to use any additional software. In the second version, the virtual model is programmed using Step 7, exactly as an authentic station would be. The virtual model can then be controlled using software called PLCSIM. The system covers all relevant areas from commissioning the compact workstation all the way to control loop optimisation. The program developed to operate the simulation system can be uploaded to work directly with the real compact station. The following process control technology models are integrated into the simulation system: Automatic pressure control Automatic flow-rate control Automatic filling level control Automatic temperature control Automatic cascade control of filling level Wyposazenie podstawowe, w sklad którego wchodzi: Wyposażenie podstawowe, w skład którego wchodzi: Pos. nazwa produktu Bestell-Nr. Anz. Lucas Nülle GmbH 3/8

4 1 IPA wirtualna stacja kompaktowa (licencja szkolna) SO6001-7G 1 IPA Virtual is a PC-based, graphic simulation system, which provides the virtual learning environment for the Industrial Process Automation IPA1 training system. This system is programmed like the real model using STEP 7 and is controlled via the PLCSIM software. Furthermore, the model can be operated with the integrated controllers without any additional software. The system covers all relevant areas from commissioning the compact workstation all the way to control loop optimisation. The program developed to operate the simulation system can be uploaded for work directly with the real compact station. The following process control technology models are integrated into the simulation system: Automatic pressure control Automatic flow-rate control Automatic filling level control Automatic temperature control Automatic cascade control of filling level Special features: Parameterisation, programming and commissioning of chemical processing plants Central operation and monitoring of plants and processes Familiarisation with operation and system configuration of a production plant Model realistic malfunctions in process simulations Graphic animation of filling levels and flow rates All of the indicators, like pressure and flow-rate are displayed as values Integrated connection to PLCSIM permits programming with STEP7 Integrated continuous (PID) and discontinuous (twoposition) controller Characteristics plotter records all measured values over time Graphic evaluation of measured values for calculating optimum controller parameters Integrated operator panel including all of the pushbuttons, switches and signalling lights required to operate the system For troubleshooting purposes various malfunctions, for example, defective sensors and actuators can be simulated Lucas Nülle GmbH 4/8

5 Simulations are in real time System prerequisites: Personal computer with Windows Vista/7 Professional operating systems, STEP7 Professional (contained in the STEP7 trainer package) CD-ROM harddisk for software installation 250 MB minimum free harddisk memory 2 GB Ram minimum CPU, 2 GHz clock frequency Lucas Nülle GmbH 5/8

6 Akcesoria: Pos. nazwa produktu Bestell-Nr. Anz. 2 Oprogramowanie szkoleniowe 1x STEP 7 TrainerPackage, 12 x STEP 7, S7-GRAPH, S7-SCL, PLC-Sim (niemiecki, angielski, francuski, hiszpański, włoski) SO6002-1R 1 Licencja klasowa jako tania alternatywa dla licencji dla pojedynczych użytkowników. Uwaga: tylko dla szkół i ośrodków szkoleniowych w sektorze niekomercyjnym. Oprogramowanie składa się z następujących elementów: 12 x STEP 7 Basis 12 x S7 SCL (Structured Control Language), język wysokiego poziomu typu PASCAL, zoptymalizowany do programowania programowalnych sterowników logicznych 12 x S7-GRAPH, efektywne narzędzie do opisu procesów sekwencyjnych (przebiegi łańcuchowe). Metodyczne podejście i przejrzyste przedstawienie. 12 x S7-HIGRAPH, opis asynchronicznych procesów za pomocą wykresów stanu. Ta prezentacja graficzna nadaje się nie tylko dla programisty PLC, ale także szczególnie zrozumiała dla konstruktora maszyn, specjalisty uruchamiającego maszyny czy inżyniera serwisowego. 12 x S7-PLCSIM; oprogramowanie do testowania utworzonych aplikacji na komputerze PC, niezależnie od dostępności docelowego sprzętu. 60 x oprogramowanie do prac domowych z STEP 7 Basic, S& GRAPH, S7-HIGRAPH i S7-PLCSIM, z ograniczoną licencją na 365 dni. Wymagania systemowe: Komputer osobisty z systemem Windows XP Professional / Windows Server 2003/Windows 7 (32 bit Ultimate, Professional i Enterprise) Napęd CD-ROM do instalacji oprogramowania Złącze USB do podłączenia interfejsu programistycznego Co najmniej 650 MB wolnego miejsca na dysku twardym Co najmniej 1 GB pamięci RAM Procesor co najmniej 600 MHz z systemem Windows XP, 2.4 GHz z systemem Windows Server 2003 i 1 GHz z Windows 7 Lucas Nülle GmbH 6/8

7 Materialy szkoleniowe: Materiały szkoleniowe: Pos. nazwa produktu Bestell-Nr. Anz. 3 Manual IPA 1, Virtual compact station SH5003-6K 1 High-quality, bound, colour teachers handbook with tough spine and solutions. CD-ROM with additional student handbook with exercises and worksheets. Features: Theoretical background knowledge Colour CAD drawings for experiment set-ups and circuit diagrams Exercises and worksheets Printed on high-quality 100-g/m² Color Copy paper, book cover printed on 210-g/m² glossy paper Training contents: Software interface Piping and instrumentation diagram for the system Project planning for closed-loop control using programmable logic control (PLC) User of controller modules Experimental determination of PID controller parameters Flow control Pressure control Level control Level cascade control Temperature control using two-position controller Temperature control using pulse width modulated controller 4 QuickChart, IPA wirtualna SO6200-2D 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH 7/8

8 5 QuickChart, IPA 1 stacja kompaktowa SO6200-2E 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH 8/8