Table of Contents. Lucas Nülle GmbH 1/12

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1 Table of Contents Table of Contents Technika automatyzacji CIM Computer Integrated Manufacturing CIM 1-2 Individual components used in machining CIM 1 Lathe machine Lucas Nülle GmbH 1/12

2 Technika automatyzacji Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers CIM Computer Integrated Manufacturing CIM Computer Integrated Manufacturing CNC programming and machining are key activities for many metalworking companys and demand a lot in terms of training. Lucas Nülle is now offering solutions for CNC training to match its IMS range. The CIM training system meets the demands for modern further education and vocational training in the metalworking sector: High quality machines Professional software with simulation of operating procedures Design and quality are up to modern industrial standards Long lifetimes and consistently high precision of manufactured items over the long term Functionality in line with modern industrial machinery All machines are adapted to the particular needs of the educational curriculum The optional automation accessories allow IMS stations to be connected together, e.g. CNC machines can be coupled with the IMS robot station, which can then handle loading and unloading of the CNC equipment. Lucas Nülle GmbH 2/12

3 CIM 1-2 Individual components used in machining CIM 1-2 Individual components used in machining Smaller projects involving machining and cutting technology can be carried out with individual components. All production facilities are assembled out of individual IMS and CIM components. Sensible combinations can be found under the headings "Machining technology subsystems" or "Examples of complete production systems". CIM 1 Lathe machine Lucas Nülle GmbH 3/12

4 CIM 1 Lathe machine The compact lathe is optimally suited for educational purposes and is fully in line with industrial standards in terms of design and functionality. All essential processes in modern manufacturing can be explained and understood in a manner that reflects authentic practice. A few sensible simplifications, an easily understood machine design and ease of operation mean that students can learn rapidly and reliably. Benefits to you: Compact CNC lathe Hardened cast bed in line with industrial machinery Professional software with simulation of operating procedures Machine safety cabin High-resolution axis motors Clockwise/anti-clockwise spindle rotation Continuously controllable main drive Automatic 8-way tool bit changer Made in Germany Wyposazenie podstawowe, w sklad którego wchodzi: Wyposażenie podstawowe, w skład którego wchodzi: Pos. nazwa produktu Bestell-Nr. Anz. 1 Obrabiarka CNC z profesjonalnym oprogramowaniem LM The CNC lathe can be used in both conventional and CNC mode. The equipment included is as follows: Triple clamp chuck, 100 mm diameter with lathe and drill clamps MK2 live (revolving) centre Hardened prismatic cast bed Tailstock with quick adjustment Drive power, 1.4 kw, 230V, 50 Hz Spindle speed rpm Main spindle opening, 20 mm diam. Interchangeable wheel set for cutting threads for metric ( mm) and imperial (10-32 G/") screws Reversing gearbox for left-handed or right-handed threads 2 Automatic carriage/spindle drives Bit width 600 mm bit height 135 mm Lucas Nülle GmbH 4/12

5 Connecting lead between PC and controller Control unit with built-in controls and feed motors Ball bearing spindle for both axes, including guide spindle cover, allowing for very high gradient and positioning accuracy Machine safety cabin with integrated coolant system and control cabinet with controls for the machine. The safety cabin is designed to prevent accidents. Automatic 8-way tool changer: The tool changer allows tool bits to be interchanged automatically during operation in CNC mode: For 4 outside-acting tools of 10x10-mm cross section For 4 inside-acting tool bits with locating bore of 16 mm diameter Professional lathe software: The supplied professional lathe software makes it possible to go from design of a product to the finished piece in the simplest of fashions. Even complex contours can be transferred to the CNC machine for processing from any drawing in DXF or HPGL format with the aid of simple and easy-to-use software. In addition, users can directly create drawings using the software itself or work on the piece can be programmed using G and M codes. The software makes automated manufacture possible using the tool changer as well as allowing cutting of threads in CNC mode, the use of an electronic manual control dial and high carriage speeds. Functionality: Programming as per DIN using G and M codes plus graphic programming Graphic simulation of process with a representation of the tool bit Automatic CNC programming Manual control Dialog-oriented user interface Data import from DXF, CAD, HPGL, STL files with conversion into operable programs Entry of technical data Creation of contours using an integrated CAD module allowing programming of dimensions Machine-independent programming: CNC programs can be created on various PCs without the CNC lathe being connected, i.e. while the lathe is being used to work on one piece, new programs can be being created on another PC. To write the programs and control the CNC lathe, a PC is needed (not included). Lucas Nülle GmbH 5/12

6 Dimensions: 490 x 1215 x 500 mm³ (HxWxD) Weight: 150 kg 2 Szafka podstolikowa do obrabiarki CNC LM Under-table cabinet made of powder coated steel plate with locking door and 2 removable shelves. Includes height adjustment/levelling mechanism: oscillation and damping components to prevent the machine or the machine cabinet shifting and allow for accurate height adjustment on uneven floors. Dimensions: 450 x 1060 x 850 mm³ (HxWxD) Weight: 58 kg Akcesoria: Pos. nazwa produktu Bestell-Nr. Anz. 3 Zestaw narzędzi z materiałami LM piece set of clamps, 10x10 mm diam. All steel pieces for the lathe are provided with a hard-metal quality cutting edge. Includes raw materials for making IMS workpieces Lucas Nülle GmbH 6/12

7 4 Zestaw narzędzi obróbkowych LM Set of spare hard-metal quality cutting edges to suit the tool set LM9713 Consists of: 10 Reversible cutters 10 Reversible cutters 5 Reversible cutters 5 Reversible cutters 5 Spare scrapers, 75 x 8 mm, scraper width 2 mm Materialy szkoleniowe: Materiały szkoleniowe: Pos. nazwa produktu Bestell-Nr. Anz. 5 Podręcznik CIM1: uruchomienie tokarki SH5004-9K 1 High-quality, bound, colour teachers manual with rigid spine, including solutions. CD-ROM with additional manual, including exercises and worksheets. Details: Theoretical background Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Setting up the machine Editing parameters Connection to the lathe machine Equipping the tool changer Tool memory Setting up tools CAD programming Turning a bolt according to specifications Lucas Nülle GmbH 7/12

8 6 Interactive Lab Assistant: CIM1 Basics Turning SO2800-4A 1 The experiment instructions are in the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topics of machining technology. The geometric and technological fundamentals are conveyed by means of easily understood illustrations and animations. Features: Questions with feedback and evaluation logic for assessing student progress Printable document so that it is easy to print out the experiment instructions and solutions CD-ROM with Labsoft browser and course software Opcjonalne akcesoria: Pos. nazwa produktu Bestell-Nr. Anz. 7 Zestaw automatyzacji do obrabiarki CNC LM Consists of: Compressed air connector for the machine with supply and maintenance units. Solenoid valves for PLC control Pneumatic clamp jaws/quick-release chuck for automatic clamping of workpieces Clamping range 1-30 mm Clamp jaws, 20 mm diam. Pneumatically opening protective door at the back of the machine safety cabin Lucas Nülle GmbH 8/12

9 8 Sprężarka, cichobieżna SE2902-9L 1 Bardzo cicha instalacja sprężonego powietrza z silnikiem sprężarki, przełącznikiem termicznym i automatycznym wyłącznikiem ciśnieniowym. Zbiornik ze stali specjalnej z zaworem bezpieczeństwa i zaworem (przeciw)zwrotnym, manometrem kontrolnym, spustem kondensatu, zaworem odcinającym i zespołem przygotowania powietrza. Moc silnika: 0,34 kw Wydajność ssania: 50 l/min Pobór prądu przy 8 barach: 2,9 A Ciśnienie: 8 barów Pojemność zbiornika: 15 l Poziom hałasu: 40 db (A)/1 m Napięcie robocze: 230 V / 50 Hz Wraz z kompletem węży i złączek Wymiary: 500 x 410 x 410 mm (wys. x szer. x głęb.) Masa: 19 kg 9 Węże i zestaw akcesoriów do systemów mechatronicznych LM Uniwersalny zestaw węży i akcesoriów z drobnym osprzętem i adapterami do podłączenia sprężarki do systemów mechatronicznych. 1 x złącze sprężarki z tuleją nasadkową 8 mm 1x wtyk redukcyjny 6 mm / 8 mm 1x wtyk redukcyjny 4 mm / 6 mm 2 x łącznik kątowy 4 mm 5 x trójnik 4 mm 5 x trójnik 6 mm 5 x trójnik z redukcją 6 mm / 4 mm 20 m przewodu elastycznego PU 4 mm 10 m przewodu elastycznego PU 6mm 10 x zatyczka do połączenia wtykowego 4 mm 1 x zawór ręczny 3/2-drogowy, 5 mm 1 x przecinak do przewodów Lucas Nülle GmbH 9/12

10 10 Osuszacz membranowy IDG3 z szybkozłączem i filtrem AF20 z separatorem wody LM Osuszacz membranowy, niezawodne, skuteczne i ekonomiczne rozwiązanie do osuszania sprężonego powietrza. Zwarta budowa, niewielka masa Brak konieczności zasilania elektrycznego Wbudowany tłumik hałasu dla zmniejszenia hałasu na wylocie powietrza Brak drgań lub generowania ciepła ciepła Filtr powietrza, wysokiej jakości filtr MINI, separator wody Obie strony z gwintem 1/4" Półautomatyczne odwadnianie Wysokiej jakości filtr 50 µ Czyste sprężone powietrze Wymienny wkład filtra Zwarta konstrukcja 11 Zestaw kluczy imbusowych LM Set of Allen wrenches, 9 piece Chrome-vanadium steel Nickel-plated Angled Wrench ends beveled ISO 2936 compliant Plastic slide cassette Wrench widths in mm Lucas Nülle GmbH 10/12

11 12 Suwmiarka z noniuszem LM Precision pocket slide caliper Accuracy according to DIN 862 Stainless steel Gauge matt-chrome plating Contrast-rich scale Main scale divisions recessed For measuring inner and outer diameter and depth Completely hardened Jaw length: 40mm Reading precision: 0.05mm Measurement range: 150mm With auto locking Lucas Nülle GmbH 11/12

12 13 Oprogramowanie do programowania tokarki z symulacją 3D SO4002-2A 1 Professional 3D programming software Thanks to the integrated, post-processor designed especially for this lathe machine direct programming of the CNC lathe machine LM9712 is can be performed with the lathe machine programming software with 3D simulation. The professional lathe software permits you to explore in a simple way everything from product construction to the finished workpiece. Programming can be carried out in PAL, Fanuc or ISO G-code. Furthermore, the user has the option of converting the source code programmed in PAL or Fanuc into ISO G-code using a post-processor. After programming has been completed, the program itself can be simulated in 3D. Potential programming errors can be rectified thus preventing any damage to the tool. The software also offers the possibility of automated manufacturing thanks to the use of tool changers, thread cutting in CNC operating mode, electronic handwheel deployment as well as very high processing speeds. Scope of operations: Program input in accordance with DIN using G and M functions, as well as PAL programming 3D simulation of the processing operations with the machine and tool depicted Data transfer from PAL or Fanuc source code and conversion into an operational G code program Input of technology values Machine independent programming: CNC programs can be created on several PCs regardless of the CNC lathe involved, i.e. during workpiece processing on the CNC lathe new programs can be written in parallel on other PCs Cutting radius compensation Classroom license covers installation on 15 workstations (with a network dongle) A PC is needed for creating the program and for controlling the CNC lathe machine (not included in the scope of supply). Languages: englisch, spanish Lucas Nülle GmbH 12/12