Investments in small processing of organic products

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Edyta Mróz
9 lat temu
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1 Investments in small processing of organic products Janusz Tomasz Lesisz Presentation scheme 1. Organic farming in Poland 2. Number of organic farms 3. Organic farms and firm producing organic food 4. Processing of organic products 5. Food supply chain 6. FARMS SMALL SCALE PRODUCTION PLANTS The milling process The juice production process The smoked sausages production process 7. Costs of investments ODDZIAŁ W RADOMIU 2

Processing of organic products 5. Food supply chain 6.

2 Organic farming in Poland In Poland farms are operating organically, which is 1.48% of all farms The average size of organic holdings is twice as big as conventional farms In recent years the development of organic farming has been rapid The total area of organic crops has reached nearly ha (2011) ODDZIAŁ W RADOMIU ODDZIAŁ W RADOMIU 4

of organic farming has been rapid The total area of organic crops has reached nearly 573 687 ha (2011).

3 Organic farms and firm producing organic food Region Farms organic Firms organic products dolnośląskie kujawsko pomorskie lubelskie lubuskie łódzkie małopolskie mazowieckie opolskie 84 1 podkarpackie podlaskie pomorskie śląskie świętokrzyskie warmińsko mazurskie wielkopolskie zachodniopomorskie Poland ODDZIAŁ W RADOMIU 5 Processing of organic products OTHERS 18% MEAT 5% DAIRY 2% FEEDSTUFF 3% FRUITS 30% GRAINS (CERALES) 23% VEGETABLES 19% ODDZIAŁ W RADOMIU 6

763 11 śląskie 230 11 świętokrzyskie 1 297 9 warmińsko mazurskie 3 033 7 wielkopolskie 874 39 zachodniopomorskie 3 082 16 Poland 23 431 267 ODDZIAŁ

4 Food supply chain Prices along the food supply chain have fluctuated Agricultural commodity prices rose sharply It resulted in increased consumer food prices Since then, prices of many commodities have come down However, consumer food prices continued to increase These have caused considerable hardship for agricultural producers and Imply that consumers are not getting a fair deal ODDZIAŁ W RADOMIU 7 Food supply chain The food supply chain connects three sectors: Agriculture The food processing industry The distribution sectors The discrepancies between commodity and consumer food price developments: the asymmetric response of food prices to commodity price fluctuations; structural weaknesses in the system; the number of intermediaries operating along the chain pervasive inequalities in the bargaining power between contracting parties ODDZIAŁ W RADOMIU 8

RADOMIU 7 Food supply chain The food supply chain connects three sectors: Agriculture The food processing industry The distribution sectors The discrepancies between commodity and consumer food price

5 ODDZIAŁ W RADOMIU 9 Practical Training Centre of FARMS SMALL SCALE PRODUCTION PLANTS Why we created The Centre: The centre is our response on farmers and small entrepreneurs expectations, who would like to produce foodstuff on local market: Flours: wheat, rye, spelt; Juices: apple, pear, blackcurrant, carrot Meat commodities: smoked meats, sausages ODDZIAŁ W RADOMIU 10

expectations, who would like to produce foodstuff on local market: Flours: wheat, rye,

6 Practical Training Centre of FARMS SMALL SCALE PRODUCTION PLANTS Courses and workshops for : Farmers, Small businessmen, Advisors, Teachers of Agri Schools, Students of Agri Schools. In Training Centre, to the end of 2011, on 68 courses, had been trained persons, including 767 advisors and 221 farmers. ODDZIAŁ W RADOMIU 11 Practical Training Centre of FARMS SMALL SCALE PRODUCTION PLANTS ODDZIAŁ W RADOMIU 12

In Training Centre, to the end of 2011, on 68 courses, had been trained 2 221 persons, including 767

7 Start Reciprocating screens remove stones, sticks and other coarse and fine materials Separator The milling process Mill Airlock Bran Germ Cake (coarse) flour Plain flour Sifter Paper bags 1 5 kg Sacks kg Packing Consignment ODDZIAŁ W RADOMIU 13 The milling process Mill Collector Distriburion pipes Dust filter Airlock Fan Control panel Sifter ODDZIAŁ W RADOMIU 14

Paper bags 1 5 kg Sacks 10 40 kg Packing Consignment ODDZIAŁ W RADOMIU 13 The milling

8 The milling process Collector Millstone Sieves ODDZIAŁ W RADOMIU 15 The milling process ODDZIAŁ W RADOMIU 16

9 Start Removing demaged halfrotten fruits, and contaminations Washer Conveyor The juice production process Scratter (Pulper) Press Fruit juice tanks Pasteurizer Bag in box 3 5 l Bottles l Filling machines Storage Consignment ODDZIAŁ W RADOMIU 17 THE JUICE PLANT LAYOUT Conveyor Press Filler Washer Scratter (Pulper) Fruit juice tanks Pasteurizer ODDZIAŁ W RADOMIU 18

10 The juice production ODDZIAŁ W RADOMIU 19 The juice production ODDZIAŁ W RADOMIU 20

11 The juice production ODDZIAŁ W RADOMIU 21 Start Receipt The smoked sausages production process Meat,packagings, spices, salt, natural and artificial casings Storage Cutting and trimming Salt curing Grinder (mincer) Mixer Filling natural or artificial casings Stuffer (filler) Smokehouse Cooker Water temperature o C Chilling Storage Packagings Labels Containers Packing and Labeling Consignment ODDZIAŁ W RADOMIU 22

Grinder (mincer) Mixer Filling natural or artificial casings Stuffer (filler) Smokehouse Cooker Water

12 Meat processing PLANT LAYOUT Smoke house Stuffer (filler) Mixer Grinder (mincer) Salt curing Cutting and trimming Storage Cooker Storage Shop ODDZIAŁ W RADOMIU 23 Meat processing Brine injector ODDZIAŁ W RADOMIU 24

and trimming Storage Cooker Storage Shop ODDZIAŁ W

13 Meat processing ODDZIAŁ W RADOMIU 25 Meat processing ODDZIAŁ W RADOMIU 26

14 Meat processing ODDZIAŁ W RADOMIU 27 Costs of investments The mill: PLN, EUR The juice production : PLN, EUR The meat plant: PLN, EUR ODDZIAŁ W RADOMIU 28

juice production : 280 000 PLN, 70 000 EUR The

15 Costs of investments Financial resources: Own, Bank credit, EU support (RDP ) Axis 1: Improvement of the competitiveness of the agricultural and forestry sector 123. Increasing the added value of agricultural and forestry production ( max. 20 mln PLN) 25 50% of eligible costs Axis 3: Improvement of the quality of life in rural areas and diversification of rural economy: 311. Diversification into non agricultural activities (max PLN) 50% of eligible costs 312.Establishment and development of microenterprises (max PLN) 50% of eligible costs ODDZIAŁ W RADOMIU 29 Thanks for attention ODDZIAŁ W RADOMIU

20 mln PLN) 25 50% of eligible costs Axis 3: Improvement of the quality of life in rural areas and diversification of rural economy: 311.

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