Przemysł 4.0 vs Connected Enterprise

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1 Przemysł 4.0 vs Connected Enterprise Rewolucja czy Ewolucja? PUBLIC Dawid Woźniak Automation University Special Jachranka 18-19/05/2016r Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 1

2 Przemysł 4.0 vs Connected Enterprise By 2025 GLOBAL POPULATION SURPASSES 8 BILLION City Populations are growing 65 M That s equivalent to 7 new CHICAGOs every year by every year 2.5 B People live in Asian Cities, that s ½ of all urbanites in the world Emerging economies are becoming major forces SOURCE: McKinsey The rate emerging economies are 75% growing faster than developed nations 46 of the world s 200 Top Cities are in China. GLOBAL DEMAND INCREASED DRIVEN BY GROWING USE FOR MANUFACTURING & ELECTRICITY 50% Increase ENERGY SOURCE: NATIONAL INTELLIGENCE COUNCIL 40% Increase WATER 35% Increase FOOD WIND SOLAR POWER IS THE LARGEST SOURCE OF ENERGY SOURCE: THOMSON REUTERS PREDICTS THE TOP TOP INNOVATIONS FOR 2025 SOURCE: BLOOMBERG ACCOUNTS FOR THE LARGEST SHARE OF NEW RENEWABLES ADDED TO THE POWER GRID PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 2

3 Przemysł 4.0 vs Connected Enterprise Bezpieczeństwo żywności MILIONÓW Ludzi dotkniętych zanieczyszonym jedzeniem. 128,000* Hospitalizowanych 3,000* Martwych 20-30%** Pozwy sądowe 78% firm doświadczyło 1 do 4 przypadków zanieczyszczonej żywności w ostatnich 5 latach PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 3

4 Przemysł 4.0 vs Connected Enterprise Bezpieczeństwo żywności... WPŁYW! ZREDYKOWANIE ZATRUĆ POKARMOWYCH O 1% 500,000 MNIEJ ZACHOROWAŃ Source: *The New Yorker 2015, **Food Safety News 2015, ***Capturing Recall Costs, GMA % respondentów szacuje swoje straty na poziomie 30M$ Mniej niż $9M $10M to $29M $30M to $49M $50M to $99M Over $100M PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 4

7 Przemysł 4.0 vs Connected Enterprise CEL: Optymalizacja Procesu Produkcyjnego 43% pochodzące fabryk podejmuje decyzje menadżerskie w oparciu o zdrowy rozsądek a nie informacje wprost z produkcji Source: ARC Insights Report, Global survey of CIOs, Gartner, Inc. s Executive Programs 7 PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 7

9 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Rewolucja znacząca zmiana, która zazwyczaj zachodzi w stosunkowo krótkim okresie. Ewolucja to najogólniej proces zmian zachodzących w czasie.

17 Przemysł 4.0 vs Connected Enterprise I M A SMART PLANT My I m 7100 Maintenance I m 5 days first-pass processing running kwh of of at quality 600 energy due 93% raw orders on materials of is used Mixer capacity 98% today #3 today on-hand PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 17

18 Przemysł 4.0 vs Connected Enterprise PRZEMYSŁOWY INTERNET RZECZY 50 Billion devices are forecasted to be installed in industrial applications by 2020 Source: Gartner 48 Percent of installed industrial devices do not use an Industrial Protocol. Source: IHS PUBLIC 18 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 18

23 Przemysł 4.0 vs Connected Enterprise Jak mogę otrzymać dostęp do aktualnych informacji aby mieć pewność, że produkcja działa zgodnie z harmonogramem? Operator PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 23

24 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Potrzebuję informacji w celu zdianozowania problemu i szybkiego usunięcia. Jak to zrobićt? Inżynier UR

25 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Jak można przewidzieć uszkodzenie i ustalić harmonogram przestojów? Czy prewencja jest możliwa? Inżynier UR

26 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Otrzymalliśmy zamówienie z czasem wykonania do jutra. Czy mogę mieć dostęp do danych produkcyjnych w czasie rzeczywistym? Kierownik produkcji

28 Accelerating High Performance Operations in the Food and Beverage Industries 28

29 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise BUSINESS DRIVERS & TRENDS <14 % of US manufacturers have tied their machines to the enterprise network 21% of manufacturers have suffered a loss of IP in the past year 2 Exabytes of big data generated by manufacturing more than any other sector $20B cost of unscheduled downtime Nearly 3/4 of U.S. plants are more than 20 years old $65B The global installed base of legacy automation systems reaching the end of their useful life SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC Driving the need modernization

33 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Połączyć. Uporządkować. Wizualizować. Połączyć Premier Integration with Rockwell Data Sources 3 rd Party Historians, 3 rd Party Systems via OPC / OPC DA Database Connectivity (Oracle and SQL) Uporządkować Organize the data in a way that makes the most sense for your users Combine multiple data sources into one logical unit Reuse model content for increased productivity Wizualizować Ad Hoc / Self Service Tools: Excel, Trend, XY Plotter Enterprise Reporting Tools: SQL Server Reporting Services and Sharepoint Web Parts Mobile: Mobile First Design Model Browser and Display Creation

37 Przemysł 4.0 vs Connected Enterprise Warstwa Doręczania ERP MES/ Information ERP JEDNA MES Information SIEĆ dla IT i DCS/SCADA DCS/ OTOperation APC SCADA APC Technology Smart Grid Controller MES/ Information APC Supply Chain Sensors & Actuators Distribution Center Customers DCS/SCADA PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 37

38 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Warstwa Wizualizacji Factory Talk Software Mfg. Operations Management Auto Suite Manufacturing Intelligence Pharma Suite CPG Suite ProductionCentre VantagePoint Visualization Energy Metrics Transaction Manager Historian Metrics Control View SE / ME AssetCentre

41 Presentation Plant Manager data is transformed into Information that gets to the right people, anytime, Operator Production Manager Quality & Operations anywhere to improve operation effectiveness! Maintenance Delivery Engineer data needs to go through the infrastructure, Securely & Reliably Source Intelligent assets in operations hold hidden data needed to make critical business decisions

42 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Transactional data: orders, supply network, product design ERP FINANCIALS HR LOGISTICS QUALITY CRM IT CONVERGENCE SENSORS, ACTUATORS CONTROLLERS OT Real-time data: control, safety, security MATERIALS & TRANSPORT MACHINES & EQUIPMENT

43 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Secure Automation Environment Infrastructure Network hardware that provides the foundation of a secure environment Authentication & Policy Management Who, what, where and when access is allowed to an application or device Tamper Protection Detecting and recording unwanted activity and modifications to the application Content Protection Protecting the viewing, editing, and use of specific pieces of control system content

44 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Secure Network Infrastructure Converged Plantwide Ethernet Reference Architectures Network security helps increase access control through authentication, authorization and change tracking Protect the integrity and availability of your data with a multilayer defense-indepth security approach Design your control system network using tested and validated architectures

46 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise WYZWANIA PRZEMYSŁU FOOD & BEVERAGE Redukja kosztów Wartość marki zarządzania operacyjnych Sprostanie wymaganiom Szybkość przezbrojeń klienta Zwiększenie ogólnej Zgodność z regulacjami wydajności Zarządzanie dynamiką Od fazy projektu do fazy rynku produkcyjnej 46

47 Przemysł 4.0 vs Connected Enterprise SMART MANUFACTURING Highly Responsive to Consumers Less Supply Chain Risk & Variability Disaster Forecasting & Recovery Inventory Reductions Production Efficiencies PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 47

51 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Manufacturing and Industrial Enterprises are becoming CONNECTED Unplanned downtime cut by 50% Maintenance costs reduced by 40% Source: McKinsey & Company August 2015

52 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Most Advanced Track & Trace System in all of China for Baby Formula. - China Food Drug Administration (CFDA) Productivity 3% Increase Reduced production prep/dispatch time Speeds up delivery, auto-fill BOM 7% Labor Costs

53 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Smarter Machines & Equipment Real-time Data Voltage, Kwh, Running Time, Temperature Information CONTEXTUALIZATION Energy/Product, OEE Knowledge ANALYTICS Predict bearing will fail in 10 hours Wisdom OPTIMIZE More efficient process workflows

55 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Przemysł 4.0 vs Connected Enterprise Arm yourself with real time contextualised data, delivered by a common secure network. Take the competitive advantage offered by the Connected Enterprise!