III Konferencja Organizacji PROFIBUS PNO Polska Lądek Zdrój 7-8.12.2006 Sieci przemysłowe PROFIBUS / PROFINET 1
PROFIBUS INTERNATIONAL 2
Struktura sieci w zakładzie Zarządzanie produkcją Systemy MES Ethernet Produkcja Industrial Ethernet PROFINET Automatyka PROFIBUS PROFINET (PROFIsafe) AS-interface 3
Podział funkcjonalny sieci w przedsiębiorstwie Komunikacja z SAP R/3 Standard Ethernet Industrial Ethernet PROFINET Stacje operatorskie centralna obsł. i wizual. lokalna obsługa i wizual. Stacja inżynierska DCS OS ES AS DP/PA - Link PROFIBUS PROFIBUS-PA PROFIBUS-DP Systemy automatyki CPU Rozproszone peryferia PROFIBUS DP PROFINET I/O Urządz. obiektowe DP HART Przetworniki pomiarowe HART 4
PNO na świecie producenci dystrybutorzy integratorzy użytkownicy końcowi instytucje centra szkoleniowe 1.400 zrzeszonych członków na całym świeci Świat Europa Asja Ameryka Q2/95 Q2/96 Q2/97 Q2/98 Q2/99 Q2/00 Q2/01 Q2/02 Q2/03 Q2/04 Q2/05 Q2/06 5
Profibus - ilość zainstalowanych węzłów Installed Fieldbus Nodes 15 m 15.4 m Stan po 2004: 10 m W kolejnych 4 latach nastąpi podwojenie zainstalowanych węzłów w sieci PROFIBUS do około 20 milionów. 5 m PROFIBUS, łączniel PROFIBUS PA Interbus, łącznie 1994 1999 1990 2000 2004 Time 6
PROFIBUS - FUNKCJE PROFIBUS: Redundancja Tryb izochroniczny Synchronizacja zegara Profisafe Alarmy Profidrive Ex PA Hart Time Stamp I&M Diagnostyka 7
PROFIBUS analizator sieci - Amprolyzer 8
PROFIBUS diagnostyka sieci repeater diagnostyczny Topologia sieci 9
PROFIBUS diagnostyka sieci repeater diagnostyczny Bufor diagnostyczny 10
PROFIBUS PA PROCESS CONTROL 11
Ilość węzłów w sieci PROFIBUS PA Ilość węzłów / tysiące 600 500 400 300 PA 200 100 0 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 rok 12
Redundancja w sieci PROFIBUS PA Zabezpieczenie instalacji, zwiększenie niezależności i rozszezrzeie diagnostyki Aplikacje redundantne i failsafe ( 1oo2, 2oo3 ) Zmiany konfiguracji Online (serwis i rozszerzanie) System FH PROFIBUS DP Konwerter DP/PA Coupler, redundantny Active Field Distributor AFD AFD AFD U 1, I 1 U 2, I 2 S 2 S 1 + - - S 3 bus termination 2oo3 1oo2 13
PROFIsafe PROFIBUS & PROFINET 14
PROFIsafe PROFIBUS & PROFINET I/O-Controller I/O-Controller <-> I/O-Device I/O-Controller Fail-safe komunikacja PROFINET - PROFIsafe I/O-Device I/O-Device I/O-Device PROFIBUS PROFIsafe DP Master I/O-Controller <-> DP Slave I/O-Controller <-> I/O-Device PROFIsafe na PROFIBUS-PA I-DP Slave <-> DP Slave komunikacja DP Slave DP Slave 15
PROFIsafe w sieci Profibus PA F-CPU F-CPU Dotychczas PROFIsafe na PROFIBUS-DP 4..20 ma PROFIsafe na PROFIBUS-PA 16
PROFINEWS - PROFIsafe 17
Dwa standardy PROFIBUS International (PI) Regional PI Associations (RPA) PI Competence Centers PI Test Laboratories Technologie Fieldbus based Automation Technology Proxy Technology Ethernet based Automation Technology 18
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PROFINET Technology ASIC ERTEC 32 bit micro processor 4/2-porty-Real-Time-switch High performance ARM 946 RISC for communication and application s ERTEC 200 2339N5604-99 ERTEC 400 2339N560499 PCI interface s ERTEC 400 2339N5604-99 ASIC ERTEC 200 ERTEC 400 2339N560499 ASIC ERTEC 400 20
Ilość węzłów w sieci PROFInet Ilość węzłów / tysiące 120 100 80 60 Profinet 40 20 0 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 rok 21
PROFINET PROXY / GATEWAY PROFINET Gateway -AS-i PROFINET PROXY - Interbus 22
PROFINET NAPĘDY 23
PROFINET IO versus PROFIBUS DP Funkcja PROFINET IO PROFIBUS Model urządzenia Wymiana danych Slot, Subslot, Index IO-Device parametryzowany jednokrotnie i dalej samodzielna praca (model - Provider/Consumer) Slot, Index Parametryzacja stacji i praca Master/Slave Kanały danych Można tworzyć kilka kanałów pomiędzy stacją Controller/Supervisor,a Device. Tylko jeden zdefiniowany kanał wymiany danych pomiędzy Master / Slave Priorytety danych Możliwe, przez odpowiednią parametryzację stacji Wszystkie dane mają równy priorytet Ilość stacji Ograniczenie tylko przez ID sieci Maksimum 126 użytkowników Serwis IT Możliwy w ograniczonym stopniu Nie możliwe Opis urządzenia Oparty na XML z definicją struktury Oparty na słowach kluczowych Dostęp do danych w stacji polowej Przez innych użytkowników dostęp do danych zapisu i odczytu Przez innych użytkowników dostęp do danych tylko do odczytu Alarmy i diagnostyka Możliwość stworzyć różne grupy wg priorytetów Tylko jeden priorytet Model urządzenia Urządzenia polowe opisane poprzez pliki GSD-XML Urządzenia polowe opisane poprzez pliki GSD Adresacja Automatyczna adresacja (nazwa - IP) Za pomocą przełącznika DIP lub poprzez telegram Prędkość transmisji 100 Mb/s full-duplex Maks. 12 Mb/s 24
PNO publikacje PROFIBUS System Description available in German, English, French, Swedish,Chinese, Japanese, Danish, Norwegian, Polish PROFINET System Description available in German, English Planned: French, Japanese, Swedish,Chinese, Polish Specialist book M.Popp, The New Rapid Way to PROFIBUS" available in German, English and Japanese Specialist book M.Popp, K. Weber The Rapid Way to PROFINET" available in German and English 25
PNO publikacje Dokumentacje / opis Nr Język Opisy techniczne Dokumentacja dostępna bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com Cena (EUR) Non-Member Member Fibre optical data transfer for PROFIBUS (Draft) Specification, media characteristics, connectors, approx. 60 pages, V2.0 2.021 German 150.- 75.- Installation Guideline for PROFIBUS DP/FMS Installation and wiring recommendations for RS 485 Transmission. App. 30 p., V1.0 2.111 2.112 German English 150.- 75.- Installation Guideline PROFINET Supplement to cabling standards IEC 11801+EN 50173 with specific conditions of production + field levels, for manufacturers and installation personal. App. 50 p, V1.8 2.251 2.252 German English 150.- 75.- Installation Guideline PROFINET Part 2: Network Components describes functional and electrical characteristics of PMD s and devices with integrat, planning+installation personal of PROFINET systems. App. 15 p., V1.01 2.252p2 English 150.- 75.- PROFIBUS Interconnection Technology (Draft) RS 485, Fiber Optic or IEC 61158-2 transmission technology, app. 35 pages, V1.21 2.142 English 150.- 75.- PROFIBUS PA User and Installation Guideline Describes implementation, network topologies, cabling, grounding concepts, component selection + connection, etc. App. 55 p., V2.2 2.092 English 150.- 75.- PROFIBUS RS485-IS User and Installation Guideline Specifications for "physical layer" of the RS 485-IS field bus. Easier engineering, project planning, installation, verification of intrinsic safety. App. 35 pages, V1.1 2.262 English 150.- 75.- PROFIsafe - Requirements for Installation, Immunity and Electrical Safety (Draft) Approx. 25 pages, V1.1 2.232 English 150.- 75.- 26
PNO publikacje Specifications & Standards Bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com NEW: Implementation Guide IEC 61158/61784 This document raises and solves issues known until today regarding the IEC 61158 / 61784 standards. V1.02 2.502 English 150.- 75.- INTERBUS Integration in PROFINET IO (Draft) App. 22 pages, V0.4. The INTERBUS Club user organization has decided to support PROFINET IO as the preferred standard for Ethernet. This guideline describes the basic concepts for the integration of INTERBUS fieldbus system into PROFINET IO. 7.012 English 150.- 75.- Communication Function Blocks on PROFIBUS DP + PROFINET IO Definitions of Communication Function Blocks, app.108 pages, V2.0 2.182 English 150.- 75.- PROFIBUS DP Specification The PROFIBUS communication is specified in IEC 61158 Type 3 and IEC 61784. The doc. can be purchased from IEC: https://domino.iec.ch/webstore/webstore.nsf PROFINET CBA Architecture Description and Specification PROFINET is available as specification and as software. App. 565 pages, V2.02 The PROFINET Software is an operating system independent implementation of the PROFINET Runtime. Download for members of PI on www.profibus.com. 2.202 English 150.- 75.- PROFINET - Protocol and Services (Draft) PROFINET IO V 2.1 and the part runtime communication, and Realtime (RT) of PROFINET CBA V2.2. App. 1322 p., V0.9 7.032 English 150.- 75.- PROFINET IO Part Application Layer Service Definition and Part Application Layer Protocol Specification App. 386 pages, V1.0. Specifies interactions between remote applications. 2.332 English 150.- 75.- PROFINET Security Guideline (Draft) This guideline provides a general introduction to network security and describes a security concept for automation networks. App. 20 pages, March 2005, V1.0 7.002 English 150.- 75.- Specification Slave Redundancy (Draft) Specification mechanisms for redundant PROFIBUS slaves, app. 55 p., V1.2 2.212 English 150.- 75.- Time Stamp Specification of time stamp mechanism for PROFIBUS, app. 65 pages, V1.0 2.192 English 150.- 75.- 27
PNO publikacje Profiles Bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com Profile Fluid Power Technology Profile describing the functionality of a family of interchangeable proportional valves, hydrostatic pumps and hydrostatic drives for PROFIBUS. App. 115 pages, V1.5 3.112 English 150.- 75.- Profile for Identification Systems, Proxy Ident Function Block The intention of this profile is to define standard mechanisms for integrating Ident Systems into PROFIBUS DP networks. App. 78 pages, V1.02 3.142 English 150.- 75.- NEW: PPROFIdrive - Profile Drive Technology PROFIdrive V4 comprises all PROFIdrive functionality from former V3 and the usage of PROFIdrive at PROFINET., app. 276 pages, V4.0.1 3.172 English 150.- 75.- Amendment PROFIsafe for PROFIdrive Interface f. activation/deactivation of autom. safety functions of drives, 17p., V1.0 3.272 English 150.- 75.- Profile for DP-V2 Encoders For encoders with DP-V1 and DP-V2 communications, app. 25 pages, V3.2 3.162 English 150.- 75.- Profile for Encoders DP profile for rotary, angle and linear encoders, app. 30 pages, V1.1 3.062 English 150.- 75.- Profile for HART Communication of HART via DP; definition of HART application layer, app. 80 p, V1.0 3.102 English 150.- 75.- 28
PNO publikacje Application Guideline Profile for HART on PROFIBUS App. 45 pages, Version 1.0 2.312 English 150.- 75.- Profile for HMI Devices (Draft) DP-Profile for Human Machine Interface Devices, app. 50 pages, V1.0 3.081 3.082 German English 150.- 75.- Profile for Low Voltage Switchgear (LVSG) DP-Profile for cyclic data exchange for circuit breakers+starters. App. 45 p., V1.1 3.122 English 150.- 75.- Profile for Process Control Devices PA-Branch profile for Process Control devices, app. 300+ pages, V3.01 3.042 English 150.- 75.- Profile for NC/RC Controllers DP interface for NC/RC Controllers, app. 20 pages, V1.0 3.051 3.052 German English 150.- 75.- Profile for Semi-Conductor Devices describing functionality of interconnectable semiconductor devices, App. 170 p.; V1.0 3.152 English 150.- 75.- Profile for Variable Speed Drives FMS-/DP-Profile for electric drive technique, app. 90 pages, V2.0 3.071 3.072 German English 150.- 75.- Profile for Weighing and Dosage Systems Parts a + b Part a: app. 38 pages; V1.02; Part b: app. 61 pages, V1.02 3.182a 3.182b English 150.- 75.- PROFIsafe Specification - Profile for Safety Technology PROFIBUS-Profile for Safety Applications, app. 70 pages, V1.3 3.092 English 150.- 75.- PROFIsafe Profile for Safety Technology on PROFIBUS DP+PROFINET IO app. 87 pages, V2.0 3.192 English 150.- 75.- Remote I/O for Process Automation (RIO for PA) (Draft) App. 25 pages, V1.0 3.132 English 150.- 75.- Printed Version: Profile for Sensors and Actuators FMS - Communication profile and device data sheets, app. 100 pages, V1.0 This Profile is only available as printed version. 3.021 German 150.- 75.- 29
PNO publikacje Test and Certification Bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com PROFINET - Test Specification for PROFINET IO - Devices (Draft) Specification of Certification Tests of PROFINET IO Devices, app. 22 pages, V0.89 2.372 English 150.- 75.- PROFINET Certification - Test Specification Specification of Certification Tests of PROFINET Devices, app.30 p., V0.4 2.222 English 150.- 75.- PROFIsafe - Test Specification for Safety Related PROFIBUS DP Slaves This document describes, which tests have to be done in an authorized PROFIBUS test laboratory to get a certificate for a PROFIsafe device. App. 20 p., V1.0 2.242 English 150.- 75.- Test specification for PA Devices (Profile 3.0) (Draft) Describes certification tests in an authorized PROFIBUS test lab. App.35 p., V4.1 2.062 English 150.- 75.- Test Specification for PROFIBUS DP-V2 Master and Slave Devices (Isochronous Mode) (Draft) This document describes, which tests have to be done in an authorized PROFIBUS test laboratory to get a certificate for DP-V2 Masters and Slaves. App. 15 p., V1.0 2.322 English 150.- 75.- Test Specification for PROFIdrive Profile V4.0 app. 98 pages, V1.4 2.382 English 150.- 75.- Test specifications for PROFIBUS DP Masters This document describes, which tests have to be done in an authorized PROFIBUS test laboratory to get a certificate for a DP-Master, app. 33 p., V3.0 2.072 English 150.- 75.- Test Specifications for PROFIBUS DP Slaves This document describes, which tests have to be done in an authorized PROFIBUS test laboratory to get a certificate for a PROFIBUS DP slave, app. 27 p., V3.0 2.032 English 150.- 75.- Validation of PROFIBUS Systems (Draft) app. 50 pages, V1.0 2.292 English 150.- 75.- Test Specifications for I&M Functions Related to PROFIBUS Profile Guidelines - Part 1 Identification & Maintenance Functions, Version 1.1.1 Implementation is required for slave devices submitted for testing after Oct. 1, 2005. Further details see www.profibus.com and Guideline no.3.502. App. 17 p., V1.0.0 2.392 English 150.- 75.- 30
PNO publikacje PROFIBUS Profile Guidelines Part 3: "Diagnosis, Alarms and Time Stamping" App. 60 pages; V1.0 Supplementary Document Bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com PROFIBUS Profile Guidelines Part 1: Identification & Maintenance Functions This proposal takes in account requirements from NAMUR, the FDA (Food & Drug Administration) and others. App. 25 pages; March 2005, V1.1.1 3.522 English 150.- 75.- 3.502 English 150.- 75.- PROFIBUS Profile Guidelines Part 2: Data Types, Programming Languages and Platforms (Draft) Data type definitions of profile variables + parameters, programming languages of field devices + controllers, platform aspects for field devices. App. 70 pages; V0.9 PROFIsafe Policy Provides a set of rules in order to define a high quality level of PROFIsafe products; app. 10 p, V1.3 3.512 English 150.- 75.- 2.282 English 150.- 75.- Web-based Training and Materials for Education CD-ROM: PROFIBUS Documentation on CD-ROM CD-ROM including the PROFIBUS and PROFINET literature (Profiles, Guidelines) Read-only, printable pdf-files, to be viewed with Acrobat Reader Download of guidelines and profiles for PI members from www.profibus.com Web-based Training PROFIBUS Free online version available on www.profibus.com! For a CD based company licence, please contact wbt@profibus.com for a quote. 0.050 4.201 4.202 German English German English 500.- 250.- free on www free on www Technical Description and Books Bezpłatnie dla zrzeszonych w PNO na stronie www.profibus.com PROFIBUS Installation Recommendation for Cabling + Assembly This book is one of three parts of the handbook PROFIBUS Installation Recommendation in German and English. Free download www.profibus.com. App. 127 pages, V1.0.2 8.021 8.022 German English 36.- 18.- PROFIBUS Recommendation for Commissioning This book is one of three parts of the handbook PROFIBUS Installation Recommendation in German and English. Free download www.profibus.com. App. 111 pages, V1.0.0 PROFIBUS Technology and Application - System Description Technical description of PROFIBUS (Oct. 2002), 41 pages, 4-colour 8.031 8.032 4.001 4.002 German English German English see pdf on web upon request 360.- per 100 pcs. PROFINET Technology and Application - System Description Draft technical description of PROFINET (Nov. 2003), 32 pages, 4-colour 4.131 4.132 German English see pdf-file on web see pdf-file on web Book The New Rapid Way to PROFIBUS DP Describing PROFIBUS from DP-V0 to DP-V2, app. 260 pages, published in Nov.2002. 4.071 4.072 German English 48.- 24.- Book The Rapid Way to PROFINET Describing PROFINET, app. 245 pages, published in Nov.2004. 4.181 4.182 German English 48.- 24.- 31
PICC - DORADZTWO EASTERN EUROPE SUPPORT GROWS PI has a worldwide network of 32 PICCs which offer technical support for PROFIBUS and/or PROFINET, working closely with the Regional PROFIBUS Associations (RPAs). Browse www.profibus.com > SUPPORT for a list of PICCs. News from Eastern Europe shows that PROFIBUS is growing fast there. POLAND: The young PROFIBUS Organisation in Poland and its members get technical support from the new PI Competence Center (PICC) at INTEX in Gliwice. Pietro Zappa and Artur Szymiczek, experts at the new PICC, have been working with PROFIBUS for many years. The PICC offers consultancy, project support and training, and can show PROFIBUS functionality on a demo system with several PROFIBUS master and slave devices. Contact: Pietro Zappa: Phone: +48 32 230 7516 e-mail: intex@intex.com.pl 32
PROFIBUS & PROFINET at www www.profibus.com www.profibus.org.pl www.profinet.com 33