Water unit Jøtul I 80 / Jøtul I 530 FL

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1 Water unit Jøtul I 80 / Jøtul I 530 FL Water unit Jøtul I 80 / Jøtul I 530 FL GB - Operation and Maintenance Manual (OMM) 2 Figures 7 Water unit Jøtul I 80 / Jøtul I 530 FL GB - Before use, please read the installation manual and general users and maintenance manual carefully. The manuals which are enclosed with the product must be kept throughout the product s entire service life.

2 English Table of contents 1.0 Introduction Technical data General information Installation Maintenance Safety precautions Additional remarks Operational problems troubleshooting Warranty The confirmation of safety Recommendations Recommendations...6 Figures... 7 EC Declaration Introduction Operation and Maintenance Manual (OMM) of the fireplace insert Jøtul I 80 and Jøtul I 530 FL with water unit designed for low-temperature central-heating boilers. Careful study of all technical specifications will make the installation easier and will ensure safe and proper usage. This water unit is designed to work with Jøtul I 80 and Jøtul I 530 FL and cannot function separately. The OMM for water unit is only a supplement for the Jøtul I 80 and Jøtul I 530 FL manuals. The structure of the water unit complies with: 1. Dz.U.2007 no 22 poz. 124 Prawo energetyczne, ustawy -Prawo ochrony środowiska oraz ustawy o systemie oceny zgodności (OJ 2007, section 79, subsection 124 Energy law; acts - environmental law and protection of accordance system acts) with later changes 2. Dz.U.2003 no 79 pos. 714 Rozporządzenie Ministra Gospodarki, Pracy i Polityki Społecznej z dnia 2 kwietnia 2003 r. w sprawie wymagań w zakresie efektywności energetycznej (OJ 2003 section 79 subsection 714 Regulation of the Minister of Economy, Labour and Social Policy from 2nd April 2003 establishing the requirements in power effectiveness with later changes) 3. PN-EN Wkłady kominkowe wraz z kominkami otwartymi na paliwa stałe (Fireplace inserts together with open fireplaces for solid fuel) with later changes. Building regulations requirements concerning instal-lation of heating appliances: 1. Installing any heating devices, especially those using air, cannot disrupt ventilation. 2. Using mechanical ventilation in rooms with fireplaces, for solid or liquid fuel, as well as gas devices, which obtains combustion air from the room and have gravitational combustion gases pipe, is forbidden. 3. Regulation no 2 is not applicable for the rooms where either blowing and exhausting or pressure ventilation was used. National and local provisions should be fulfilled Gdańsk ul. Twarda 12 A 08 PN-EN 13240:2008 Jøtul I 80 Panorama, Jøtul I 80 Harmony, Jøtul I 80 Classic, Jøtul I 530 FL Odstęp od części palnych 700 mm Maksymalne ciśnienie robocze 0,1 MPa Emisja CO w produktach spalania 0,18% Temperatura spalin 154 C Moc cieplna całkowita 18 kw Moc cieplna zespołu wodnego 6 kw Efektywność energetyczna 86% Paliwo drewno Zespół wodny Jøtul I 80 / Jøtul I 530 System jest zaprojektowany do współpracy z zaawansowanymi instalacjami centralnego ogrzewania (panele solarne, pompy ciepła, instalacje podłogowe itp.). Urządzenie może być stosowane jako niezależne źródło ciepła w instalacjach CO. System daje możliwość podgrzewania wody na cele użytkowe. Unikalny system z separatorem cząstek stałych charakteryzuje się wysoką wydajnością cieplną. Urządzenie odznacza się niskim poziomem emisji spalin. Wymiennik może być instalowany w nowych jak i używanych wkładach Jøtul I 80 Panorama, Jøtul I 80 Harmony, Jøtul I 80 Classic, Jøtul I 530 FL. Wyrób spełnia wymogi normy PN-EN 13240:2008. UWAGA Obowiązkiem użytkownika jest zapoznanie się z dostarczoną instrukcją montażu i obsługi pieca z zespołem wodnym. Montażu urządzenia powinna dokonać osoba posiadająca odpowiednie kwalifikacje, zgodnie z obowiązującym Prawem Budowlanym i Przeciwpożarowym. Odbioru podłączonego wkładu kominkowego z zespołem wodnym powinien dokonać uprawniony kominiarz. Stosować należy tylko paliwo zalecane przez producenta. Instytut Chemicznej Przeróbki Węgla Numer Atestu 102/2008 B Each water unit Jøtul I 80 / Jøtul I 530 has a unique serial number which is embossed below the data plate, near the bottom edge of the product. The serial number should be written in the Warranty Card and in the Water unit safety confirmation acc. to PN-91/B form. The serial number should always be used when contacting both your vendor and JØTUL POLSKA. Bottom edge of water unit 2.0 Technical data Technical data according to PN-EN Material steel sheet Finish Paint resistant to temperatures (up to 350 C) Height 615 mm Diameter 340 mm Weight 41 kg Capacity 13 dcmd Total heating power: 18 kw Heating power of water unit: 6 kw Heating medium: Water Working pressure 0,1 MPa Water temperature 95 C (maximum) Contents: Water unit 1 piece Separator 1 piece Broom with handle 1 piece Product submitted to Patent Office of the Republic of Poland No

3 3.0 General information 3.1 Purpose The water unit is designed for heating detached houses; flats heated with single-storey systems, commercial buildings, service centres, utility rooms, etc. Apart from central heating it can also function as a utility water heater. The water unit can work with the heater and floor heating installations powered by means of central heating stoves, gas, oil, electricity or through hydraulic connections. It can also work with stoves fuelled with natural gas, furnace oil, solid fuels and electricity. The water unit is designed to work with either gravity or pump systems of central heating installations and it is produced in accordance with PN-91/B ( Heating and heat engineering. Safety of open system water heating installations ). The maximum working pressure in the central heating installation must not exceed 0.1 MPa and the temperature of medium must not exceed the limit of 95 C. 3.2 The choice of stove with water unit The heat balance is a matter of great importance when selecting the water unit which has to comply with PN-B The nominal heat efficiency of a stove should be equal or slightly above than the calculated value. In the case of utility water heating, another 600 W/person in heating balance should be taken into account. 3.2 The water unit structure and equipment (fir. 1) The water unit is made of certified steel sheet (in accordance with PN-EN 13229) in the shape of a cylinder with furnace flues inside (fig. 1 B). The heat exchanger system functions in water space. The water unit has two stub pipes, such as: feeding (fig.1 C) and return (fig.1 D) with an inch internal screw (G1 ). Additional equipment of the water unit system is a broom for cleaning the space between the separator and the exchanger. 4.0 Installation 4.1 Water unit installation (fig. 1) The place intended for the fireplace insert should have a p p r o p r i a t e l o a d c a p a c i t y. T h e t o t a l w e i g h t o f Jøtul I 80 / Jøtul I 530 FL together with the water unit amounts to about 200 kg. The fireplace insert is to be mounted and placed according to the instructions in Jøtul I 80 / Jøtul I 530 FL wood fuelled fireplace installation - mounting and operational manual. Next the water unit is to be placed on the fireplace insert (fig. 1). The seals installed in the bottom and top parts of the water unit should be checked for damage or displacement. Further installation should be done according to the fireplace manual. Warning! The thermometer, as a part of the feeding installation, should be mounted outside the heated air distributor. It is not allowed to connect any plastic installation to the water unit. In the case of a copper installation, separators should be used in order to avoid electro-chemical corrosion. The blow-off valve should be mounted on the return pipe, in the lowest space outside the air distributor. Before further building of the fireplace, the entire water installation and the connection to the flue should be checked for leak tightness. The fireplace housing should be built in a way that makes the disassembly easy for periodic examinations of the water unit and smoke tube connections. 4.1 Connecting the water unit with the heating installation The water unit is prepared to work in an open system with a transfer expansion vessel. It should be installed according to the PN-91/B only by qualified people. It must be connected to the installation in such a way that in the case of any breakdown it could be easily disconnected. This will allow repairs or replacement. According to the Office of Technical Inspection, the water units are low-temperatures stoves in which the temperature does not exceed 110 C and the working pressure is not higher than 1 bar (0.1 MPa). The water feed can performed through the blow-off valve using elastic hose which should be disconnected after filling the installation. The most important requirements for safety equipment are as follows: the capacity of the expansion vessel should constitute of at least 4% of the heating installation s capacity, the vertical safety pipe should have an internal diameter of minimum 25mm, the circulation pipe should have an internal diameter of minimum 20mm, no valves and equipment can be mounted on the abovementioned pipes, an additional safety valve should be installed when the expansion vessel is mounted in an unheated part of the building. Warning! Starting up the water unit filled with frozen water can stand a risk of explosion. 5.0 Maintenance (fig. 2) 5.1 The water unit maintenance Clean the separator at least once a month, if needed clean more often (fig. 2) English Start cleaning with disassembling of the burning plate. Next, slide out the separator s pin and tip out ash on the stove s bottom or into the ash bin. The dismounting of the vermiculite deflector should be done really carefully due to its weight (about 7 kg or more when full). Enter the broom into the space between the separator and the unit s wall. Clean the surface from the accumulated soot with to-and-fro sliding movements. Warning! The separator s overfilling does not influence either heating functions or technical parameters of the unit. However when the deflector is overfilled, the particles can get through to the atmosphere, polluting it. 3

4 English Advice It is recommended to clean the water unit when the chimney is still warm (the day after a burning). The chimney draft will remove soot particles out of the building. Frequent cleaning reduces fuel consumption. Using wood with more than 20% of humidity causes soot and creosote accumulation. Before the beginning of the heating season water and smoke connections should be checked in order to secure leak tightness of the installations. After the end of the heating season the entire fireplace and water unit should be cleaned. The accumulated soot in smoke tubes should be removed. Water should not be released throughout the whole operational period, as this action causes shortening of both water unit s and heating installation s longevity (the corrosion of steel elements). It is recommended to use corrosion inhibitors and boiler scale reducers. Cleaning and maintenance after the heating season is necessary for long-lasting and failure-free work of the built-in fireplace with water unit. 5.2 The fireplace insert maintenance The fireplace insert should be cleaned and maintained according to both Jøtul I 80 / Jøtul I 530 FL wood fuelled fireplace installation - mounting and operational manual. and in compliance with valid construction and fire protection law. 6.0 Safety precautions Secure functioning of the fireplace insert with water unit depends on correct operational conditions and proper handling. Mounting and usage basic rules The water unit installation should be carried out in compliance with PN-91/B The connection of fireplace insert to smoke pipe ought to be checked for leak tightness. It is required to provide an appropriate level of ventilation in the room where the stove is placed. Water refilling should take place only after cooling down the water unit. Lighting up the frozen fireplace when the air in the rooms is warm run a risk of destroying the water unit. Placing the fire protection equipment near the fireplace such as dry powder extinguisher is advisable. Fireplace insert as well as the water unit, should be operated by an adult who is familiar with low temperature stove manuals and appropriate safety precautions. 7.0 Additional remarks Warning! The fireplace should not be started up without first fil-ling the water unit with water. If the water unit runs out of water, it is recommended to extinguish the fire and once the installation cooled down, refill the water unit with water through the blow-off valve. After refilling, the fire may be lit up again. Feeding warm installation with cold water can cause its damage. It is not allowed to use cut-off valves or any other devices on the pipes connecting the water unit to the expansion vessel. The presence of any unattended children near the lit up fireplace is forbidden. During work with flammable or dusty materials (scraping etc.) in the fireplace insert surroundings, the fire should be extinguished. It is not allowed to place any flammable objects near or on the fireplace. Used up water unit should be given away to an authorised scrap purchasing point/centre. 8.0 Operational problems troubleshooting Water overheating in the water unit No electric power Pump controller damage Pump breakdown Air-bound installation Closed radiators Too much fuel Too small pieces of wood Too high combustion air factor Low temperature in the water unit Contaminated exchanger Contaminated flue pipe Too high water flow velocity Ill-designed or ill-performed installation check up the fuses or use feeding backup power supply (UPS) repair or replace repair or replace the pump enable the air escape from the installation open valves reduce the amount of fuel use wood with a larger diameter close the air throttle use wood with a larger diameter clean the accumulated soot clean the flue pipe (chimney sweeper) reduce the velocity of water flow redesign and repair the installation 4

5 9.0 Warranty 9.1 The water unit mounting Connecting the fireplace insert Jøtul I 80 / Jøtul I 530 FL with the water unit to heating installation and chimney, as well as operation conditions, should be in accordance with both manual and Jøtul I 80 / Jøtul I 530 FL wood fuelled fireplace installation - mounting and operational manual. Warning! Any structure re-doings are forbidden and can annul the product s warranty. The fireplace insert Jøtul I 80 / Jøtul I 530 F with water unit, installed according to the OMM s requirements and Jøtul I 80 / Jøtul I 530 FL wood fuelled fireplace installation - mounting and operational manual are not registered and do not need the acceptance from Technical Inspection authorities. English Producer grants 5 years warranty for the water unit. This warranty is valid on the territory of the Republic of Poland. In the case of damages or material defects during the warranty period, the manufacturer guarantees repairs free of charge. The manufacturer is obligated to perform the warranty repair within 21 days from the submission of the equipment by the buyer. Any repairs of fireplace insert with the water unit during the warranty period by unauthorized people invalidates the manufacturer s warranty on the product. All damage caused by inappropriate use, storing, maintenance and installation which is not consistent with the supplied OMM and Jøtul I 80 / Jøtul I 530 FL wood fuelled fireplace installation - mounting and operational manual or any other reasons not related to the manufacturer cause the warranty s nullification. The warranty of the water exchanger is valid with the fireplace insert Jøtul I 80 / Jøtul I 530 FL s guarantee certificate. Not filled in warranty certificate (no dates, stamps and signatures) is not valid. In the case of losing you warranty certificate the duplicates will not be issued. 9.2 The water unit warranty Installer Name... Type... Serial number... Date of production... Adress... Phone The warranty repair The vendor (the salesperson) Name... Adress... Phone... The Buyer Name... Adress... Phone... Complaint number... Date of submission... Performed activites... Technician s signature... 5

6 10.0 The confirmation of safety for the water unit according to PN-91/B The fireplaces insert Type... Serial number... Date of production... Water unit Type... Serial number... Date of production... Installer I hereby confirm that the abovementioned water unit was secured in compliance with PN-91/B The installations safety of the open system water heating and is equipped with basic elements: Open expansion vessel protected form sub-zero temperatures Protecting, flowing and ventilating tubes with the required cross-section values regarding heat power without contractions and cutting fixtures. Stamp... Date... Chimney sweeper I hereby confirm that the abovementioned fireplace insert together with the water unit is connected in conformity with the chimney-sweeping art. Customer s declaration I hereby confirm that I was informed by the installer about the usage guidelines for the abovementioned device. I do not have any reservations Name... Adress... Date Recommendations 1. The water unit can be connected only to the stoves with a good draft. 2. Flue drain through ø 200 (reducing the diameter of flue pipe is forbidden) 3. Using humid wood as a fuel contaminates smoke tubes, reduces the heating power of the unit and damages the chimney. In effect it causes corrosion of the stove and the smoke pipes. 4. While burning, always open the door of fireplace insert slowly 5. It is recommended to install an automatic gas separator which protects against corrosion and improves the heating system functioning. 6. Mounting of the desilter removes contamination of the circulating water. 7. Adding the corrosion inhibitor to water extends vitality of the water unit and the whole heating system. 8. Using a thermostat which initiates the circulation pump, prevents condensation of water in the system of smoke tubes. 9. It is not allowed to fire in the stove without filling the water unit with water or anti-freezing fluid. 10. When the UPS (untinterruptible power supply) circulation pump was not installed, then n case of electricity supply gap all the hot air outlet grills should be open the combustion air access closed. Stamp... Date... 6

7 Fig. 1 Fig. 3 D A C B Gdańsk ul. Twarda 12 A 08 PN-EN 13240:2008 Jøtul I 80 Panorama, Jøtul I 80 Harmony, Jøtul I 80 Classic, Jøtul I 530 FL Odstęp od części palnych 700 mm Maksymalne ciśnienie robocze 0,1 MPa Emisja CO w produktach spalania 0,18% Temperatura spalin 154 C Moc cieplna całkowita 18 kw Moc cieplna zespołu wodnego 6 kw Efektywność energetyczna 86% Paliwo drewno Zespół wodny Jøtul I 80 / Jøtul I 530 Fig. 2 System jest zaprojektowany do współpracy z zaawansowanymi instalacjami centralnego ogrzewania (panele solarne, pompy ciepła, instalacje podłogowe itp.). Urządzenie może być stosowane jako niezależne źródło ciepła w instalacjach CO. System daje możliwość podgrzewania wody na cele użytkowe. Unikalny system z separatorem cząstek stałych charakteryzuje się wysoką wydajnością cieplną. Urządzenie odznacza się niskim poziomem emisji spalin. Wymiennik może być instalowany w nowych jak i używanych wkładach Jøtul I 80 Panorama, Jøtul I 80 Harmony, Jøtul I 80 Classic, Jøtul I 530 FL. Wyrób spełnia wymogi normy PN-EN 13240:2008. UWAGA Obowiązkiem użytkownika jest zapoznanie się z dostarczoną instrukcją montażu i obsługi pieca z zespołem wodnym. Montażu urządzenia powinna dokonać osoba posiadająca odpowiednie kwalifikacje, zgodnie z obowiązującym Prawem Budowlanym i Przeciwpożarowym. Odbioru podłączonego wkładu kominkowego z zespołem wodnym powinien dokonać uprawniony kominiarz. Stosować należy tylko paliwo zalecane przez producenta. Instytut Chemicznej Przeróbki Węgla Numer Atestu 102/2008 7

8 EC Declaration of conformity We affirm that the product: Built-in fireplace with water unit, type Jøtul I 80 with 18 kw heat power, working in an open system is consistent with the standard: PN-EN 13240:2008 Name of manufacturer: Contact information of the manufacturer: Description of the product: Type / Model ul. Twarda 12 A, Gdansk, Poland, Tel Fax Built-in fireplace with water unit working in an open system Jøtul I 80 Panorama, Jøtul I 80 Harmony, Jøtul I 80 Classic CE-marking information Maximal working pressure: 0,1 MPa Emmission of CO in combustion products: 0,18 % Flue gas temperature: C Thermal output: 18 kw Water unit thermal output: 6 kw Energy efficiency: 86 % Fuel type: wood Distance to flammable material: 700 mm Reference documents: Notified Laboratory: Dyrektywa 89/106/EWG Ustawa o wyrobach budowlanych (Dz. U. Nr 92 poz. 881 z 16 kwietnia 2004) Norma PN-EN 13240:2008 Instytut Chemicznej Przeróbki Węgla Laboratorium Spalania, akredytacja AB 081 ul. Zamkowa 1, Zabrze, Poland Gdansk, September 2008 Marek Podgórczyk Managing Director ul. Twarda 12 A, Gdansk, Poland tel fax biuro@jotul.pl 8

9 EC Declaration of conformity We affirm that the product: Built-in fireplace with water unit, type Jøtul I 530 with 18 kw heat power, working in an open system is consistent with the standard: PN-EN 13240:2008 Name of manufacturer: Contact information of the manufacturer: Description of the product: Type / Model ul. Twarda 12 A, Gdansk, Poland, Tel Fax Built-in fireplace with water unit working in an open system Jøtul I 530 FL CE-marking information Maximal working pressure: 0,1 MPa Emmission of CO in combustion products: 0,18 % Flue gas temperature: C Thermal output: 18 kw Water unit thermal output: 6 kw Energy efficiency: 86 % Fuel type: wood Distance to flammable material: 700 mm Reference documents: Notified Laboratory: Dyrektywa 89/106/EWG Ustawa o wyrobach budowlanych (Dz. U. Nr 92 poz. 881 z 16 kwietnia 2004) Norma PN-EN 13240:2008 Instytut Chemicznej Przeróbki Węgla Laboratorium Spalania, akredytacja AB 081 ul. Zamkowa 1, Zabrze, Poland Gdansk, September 2008 Marek Podgórczyk Managing Director ul. Twarda 12 A, Gdansk, Poland tel fax biuro@jotul.pl 9

10 Jøtul Polska, March 2009 Jøtul Polska pursue a policy of constant product development. Products supplied may therefore differ in specification, colour and type of accessories from those illustrated and described in the brochure. Quality Jøtul Polska has a quality system for product development, manufacturing, and distribution of stoves and fireplaces. This policy gives our customers quality and safety piece of mind as a result of Jøtul s vast experience dating back to when the company first started in Jøtul Polska Sp. z o.o Gdańsk ul. Twarda 12 A Poland