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Juliusz Rybak
8 lat temu
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1 PRODUCTS MICROANALYZER COMPUTERIZED CLEANLINESS CLASS MEASUREMENT

2 Manufacturer s details Name: Address: BBT Ltd. 12 M. Reja Street, PL Rzeszów, Poland Telephone/Fax: Website: biuro@bbt-oil.pl Application of the program Microanalyzer computer program is designed to automate of the cleanliness class analysis process. It offers also a function of automated generation of reports on the performed analyzes. That means a significant relief to the laboratory technician who can then concentrate on activities related to interpretation of results. Therefore, the overall performance of the laboratory is increased with simultaneous improvement of precision and repeatability of results. Thanks to application of fast and optimized algorithms used for recognition of microscopic images, the computer is able to perform work that earlier had to be done by a laboratory technician. The computer s advantage consists in its speed and precision of calculations. Moreover, some effects characteristic for a human are eliminated such as eye fatigue or optical illusions. Although the man can recognize pictures better, a computer is able to perform the task equally well provided it is equipped with software based on specialized algorithms. To put it simply, the analysis process consists in identification and counting followed by sorting of identified objects according to their size. Based on the generated set of data, the software assigns appropriate cleanliness class according to tables contained in ISO 4406, NAS 1638 and GOST industry standards. The obtained results are presented in the form of tables and summarized in the form of a report. The software is also able to classify the liquid cleanliness class level according to tables generated on the grounds of the Customer s own (company) standards. Moreover, it is possible to export analytical data to text files or in CSV format. 2

It offers also a function of automated generation of reports on the performed analyzes.

3 Software feature Operation Microanalyzer software developed by BBT represents an easy-to-use and fast working computer application compliant with the cleanliness class-related standards ISO 4406, NAS 1638 and GOST It makes possible to perform cleanliness class analyses of any process liquids efficiently, quickly and precisely. Picture grabbing The software allows for simple and precise import of microscopic images of test filters from external video device connected to the computer and linked optically with the microscope. Microanalyzer can cooperate with any device compatible with Microsoft Windows operating system video standards. The analysis process Thanks to up-to-date, fast and highly optimized algorithms for microscopic image recognition, the cleanliness class analysis becomes a simple and fast process. The results contain a large number of analytical data with respect to traditional methods of counting of impurity particles. Format of the analysis results Results of analyses are presented in the form of easily readable tables, separate for each applicable standards, i.e. ISO 4406, NAS 1638 and GOST Each table contains: number of particles and cleanliness class separately for each size range. Additionally, the results are presented in the form of a clear bar graph. Export of grabbed images The collected images can be easily exported to files in most commonly used graphic formats such as BMP and JPEG. The export function make possible to save selected images in the form of graphic files in batch mode. Generation of analysis reports A report on the performed cleanliness class analysis can be saved in the internal data base. The base allows for easy management and convenient printing of reports existing in the base. It is also possible to covert a selected report from the internal format to any commonly used document format with embedded graphics such as e.g. PDF or WMF/EMF. 3

Picture grabbing The software allows for simple and precise import of microscopic images of test filters from external video device connected to the computer and linked optically with the microscope.

The software in operation A preview of video camera image in the course of picture grabbing facilitates control on microscope picture quality and content.

Grabbing microscope images from a camera connected to the computer In the course of microscope image analysis process it is possible to follow identification of impurity particles.

4 The software in operation A preview of video camera image in the course of picture grabbing facilitates control on microscope picture quality and content. It is also possible to control quality and format of picture grabbed from video camera. Grabbing microscope images from a camera connected to the computer In the course of microscope image analysis process it is possible to follow identification of impurity particles. In the dialog window displaying the analysis progress, number of identified particles is displayed and updated on current basis together with the processed image number. The process of analysis of the grabbed microscope images (so-called sub-unit fields) Analysis results are presented in the form of easily readable tables and bar charts. Analysis results displayed in the form of tables and graphs for selected standards. 4

5 The software in operation An additional function is available allowing for manual count of particles visible on images. Manual measurement of selected impurity particles Pictures grabbed from the camera can be easily exported to graphic files and stored on a hard disk. The function allows for batch export of the pictures. Batch export of images to graphic files User-friendly report creator allows for fast and easy generation of analysis reports step-by-step. At the same time, amendments introduced to a report can be traced. Generation of reports by means of the report creator 5

disk. The function allows for batch export of the pictures.

Report form Data pobrania próbki poniedziałek, 3 marzec 2003 Data otrzymania próbki wtorek, 4 marzec 2003 Data wykonania analizy środa, 5 marzec 2003 Nr próbki 1 Nr analizy 123/02/2003

z o.o., ul. M.Reja 12, 35-211 Rzeszów tel.: (017) 85-3-39-76, fax: (017) 85-3-39-76 e-mail: biuro@bbt-oil.pl, http://w w w.bbt-oil.pl Druk: Mikroanalizator 1.0, "BBT" Sp. z o.o., ul. M. Reja 12, 35-211 Rzeszów, Polska, tel.

6 Report form Data pobrania próbki poniedziałek, 3 marzec 2003 Data otrzymania próbki wtorek, 4 marzec 2003 Data wykonania analizy środa, 5 marzec 2003 Nr próbki 1 Nr analizy 123/02/2003 Maszyna/urządzenie prasa hydrauliczna Miejsce poboru próbki zbiornik oleju Rodzaj układu układ hydrauliczny Pojemność układu l Objętość dolewek - Czas pracy płynu - Rodzaj płynu HM4 68 "BBT" Sp. z o.o., ul. M.Reja 12, Rzeszów tel.: (017) , fax: (017) biuro@bbt-oil.pl, w w.bbt-oil.pl Druk: Mikroanalizator 1.0, "BBT" Sp. z o.o., ul. M. Reja 12, Rzeszów, Polska, tel./fax: +48 (012) , biuro@bbt-oil.pl, Analiza klasy czystości "Stal-Pras" Sp. z o.o. Odkuwki prasowane ul. Metalowców Borek Mały Lp. Rodzaj oznaczenia Norma Wartość Jednostka Wymagania 1 Lepkość kinematyczna w 40 C PN-81/C ,54 mm2/s 2 Liczba kwasowa - metoda miareczkowania wobec wsk PN-85/C ,015 mg KOH/g 3 Temperatura zapłonu PN-82/C C 4 Zawartość wody - metoda Karola Fischera PN-81/C < 0,03 % Uwaga Przez sączek, którego zdjęcie przedstawiono obok, przefiltrowano 100 ml badanego płynu. Analiza granulometryczna - ilość cząstek w 100 ml w poszczególnych zakresach wymiarowych: [µm] Fragment obrazu sączka przy x100 powiększeniu, 1-na działka = 10 µm). Klasa czystości wg normy ISO /15 Klasa czystości wg normy NAS Zakres Liczba cząstek Klasa Przedział > 5 µm > 15 µm Po oddzieleniu cząstek stałych > 1,2 µm na sączku membranowym można zauważyć: Zakres Liczba cząstek Klasa Przedział µm µm µm µm > 100 µm tło sączka ciemne, cząstki koloru czarnego /skorodowany ścier metaliczny/, cząstki korozji metalicznej /rdza/, cząstki metaliczne /ścier mechaniczny/, cząstki żywiczne /produkty starzenia się oleju/, pojedyncze cząstki kwarcu /piasek/. Zalecenia doraźne: doczyścić olej do klasy do klasy minimum 14/11. Zalecenia docelowe: dokonać kontroli układu co 750 h. Wykonał mgr Jerzy Maliniak Zatwierdził mgr inż. Andrzej Górny Druk: Mikroanalizator 1.0, "BBT" Sp. z o.o. 23:26:38 sobota, 8 marzec 2003 An example cleanliness class analysis report created by Microanalyzer program 6

7 Program flow diagram pobranie grabbing obrazów images z kamery from sprzężonej microscope s z mikroskopem camera wczytanie import obrazów of graphic z plików image graficznych files lista image obrazów list cleanliness analiza class klasy analysis czystości hurtowy batch export eksport of obrazów images do plików to graphic graficznych files drukowanie report printing raportu ISO 4406 NAS 1638 analysis wyniki analizy results tworzenie report creating raportu zapis report raportu filoe saving do pliku edycja report raportu editing eksport export do to WMF/EMF formatu WMF/EMF format sending wysłanie the raportu report by pocztą electronic elektroniczną mail A schematic diagram showing operation of Microanalyzer program 7

printing raportu ISO 4406 NAS 1638 analysis wyniki analizy results tworzenie report creating raportu zapis report raportu filoe saving do pliku edycja report raportu editing eksport

8 Hardware and system requirements Minimum hardware requirements: Processor Intel Pentium 120 MHz, AMD K5, Cyrix M1, IDT WinChip etc.; At least 32 MB RAM; Free space on hard disk: 10 MB; SVGA compatible graphic card, 4 MB graphic memory, 24 bit color (16M colors); USB or IEEE1394 input connection for digital camera of video card for analog camera. Recommended hardware: Processor Intel Pentium III, AMD K7 Athlon/Duron, VIA CIII, 500 MHz operational frequency; 128 MB RAM as a minimum; Free space on hard disk: 10 MB; SVGA compatible graphic card, 8 MB graphic memory, 24 bit color (16M colors); USB or IEEE1394 input connection for digital camera of video card for analog camera, Color printer with 600 dpi resolution. Operational system requirements: Microsoft Windows 95/98/Me/NT 4.0/2000/XP/2003 Server. All rights reserved BBT Ltd. Names of BBT company products are registered trademarks of BBT Ltd. Names of other products mentioned in this document are registered trademarks of owners of related copyrights. 8

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Komputerowy pomiar poziomu zanieczyszczeń Mikroanalizator 1 Dane producenta Nazwa: BBT Sp. z o.o. Adres: 35-211 Rzeszów, ul. M. Reja 12 Telefon/Fax: (017) 85 33 976 E-mail: Strona internetowa: biuro@bbt-oil.pl http://www.bbt-oil.pl Przeznaczenie programu Program