Z-ZIP-449z. Maszyny do obróbki plastycznej. Plastic working machines

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1 MODULE DESCRIPTION Module code Z-ZIP-449z Module name Maszyny do obróbki plastycznej Module name in English Plastic working machines Valid from academic year 2016/2017 A. MODULE PLACEMENT IN THE SYLLABUS Subject Level of education Studies profile Form and method of conducting classes Specialisation Unit conducting the module Module co-ordinator Management and Production Engineering 1st degree (1st degree / 2nd degree) General (general / practical) Full-time (full-time / part-time) Manufacturing Processes The Department of Metal Science and Materials Technologies Jarosław Pacanowski, PhD Approved by: B. MODULE OVERVIEW Type of subject/group of subjects Module status Language of conducting classes Module placement in the sylus - semester Subject realisation in the academic year Specialist subject (basic / major / specialist subject / conjoint / other HES) Compulsory (compulsory / non-compulsory) English 6th semester Summer semester (winter semester/ summer) Initial requirements Manufacturing Techniques 1 (module codes / module names) Examination Number of ECTS credit points 1 No (yes / no) Method of conducting Lecture Classes Laboratory Project Other classes Per semester 15

2 C. TEACHING RESULTS AND THE METHODS OF ASSESSING TEACHING RESULTS Module target The aim of the module is to acquaint students with the knowledge of the structure of the principle of operations of machines and devices applied in the processes of plastic working as well as practical learning of the selected machines in the Laboratory of Plastic Working. Effect symbol Teaching results Teaching methods (l/c//p/other) Reference to subject effects Reference to effects of a field of study W_03 A student has knowledge as regards the structure and rules of work concerning diverse technological machines applied in various hot and cold working. A student has knowledge as regards the classification and possibilities of applying machines to manufacture various metal products with plastic working. A student has knowledge as regards the exploitation and utility parameters of machines in plastic working. A student can utilise the acquired knowledge to select a particular type of a technological machine to manufacture metal products with a given shape. A student is able to determine the principles concerning exploitation and appropriate use of selected machines on the basis of practical acquainting with their structure and the principle of operations. A student understands the necessity of lifetime education in order to raise his/her professional qualifications as regards technological machines applied in the processes of plastic working. A student understands the role of a graduate of a technical university; a student also understands the need to pass the knowledge in the field of study to other people. K_W07 T1A_W04 T1A_W06 K_W09 T1A_W04 T1A_W06 K_W07 T1A_W04 T1A_W06 K_U01 K_U02 K_U06 K_U09 K_U01 K_U02 K_U06 K_U09 K_K01 K_K06 K_K01 K_K06 TA1_U01 TA1_U02 TA1_U05 TA1_U08 TA1_U01 TA1_U02 TA1_U05 TA1_U08 T1A_K01 T1A_K06 T1A_K01 T1A_K06 Teaching contents: 1. Teaching contents as regards lectures Lecture number Teaching contents Reference to teaching results for a module 2. Teaching contents as regards classes Class number Teaching contents Reference to teaching results for a module

3 3. Teaching contents as regards oratory classes Laboratory class number Teaching contents 1 The classification, construction, and the principle of operations of free forging: - hammers for free forging - swaging machines - electro-upsetters 2 The classification, construction, and rule of work of die forging machines: - die forging hammers - forging machines - forging rolling mills - screw and crank forging presses 3 The classification, construction, and rule of work of drawing benches: - chain drawbenches - drum drawbenches 4 OHS regulations in the Laboratory of Plastic Working. The construction and rule of work of mechanical presses with a crank drive illustrated with a PMS- 100 eccentric press. 5 The methods of protecting presses against overloads and accuracy measurement of presses illustrated with a PMS-100 eccentric press. 6 The construction and rule of work of hydraulic presses illustrated with a BUSSMANN hydraulic press. 7 The construction and rule of work of a two-high mill stand illustrated with a DUO-100 two-high mill stand. 8 The construction and rule of work of transverse rolling mills illustrated with a WPM-120 profile eccentric press. Obtaining a credit for oratory classes. Reference to teaching results for a module 4. The characteristics of project assignments

4 The methods of assessing teaching results Effect symbol W_03 Methods of assessing teaching results (assessment method, including skills reference to a particular project, oratory assignments, etc.) A partial test on oratory classes. A partial test on oratory classes. A partial test on oratory classes. A partial test on oratory classes. Obtaining a credit for the practical part of oratory classes. A partial test on oratory classes. Obtaining a credit for the practical part of oratory classes. A discussion during oratory classes. A discussion during oratory classes.

5 D. STUDENT S INPUT Type of student s activity 1 Participation in lectures ECTS credit points Student s workload 2 Participation in classes 3 Participation in oratories 15 4 Participation in tutorials (2-3 times per semester) 3 5 Participation in project classes 6 Project tutorials 7 Participation in an examination 8 9 Number of hours requiring a lecturer s assistance 18 (sum) 10 Number of ECTS credit points which are allocated for assisted work (1 ECTS point=25-30 hours) Unassisted study of lecture subjects 12 Unassisted preparation for classes 13 Unassisted preparation for tests 8 14 Unassisted preparation for oratories 15 Preparing reports 8 16 Preparing for a final oratory test 17 Preparing a project or documentation 18 Preparing for an examination Number of hours of a student s unassisted work 16 (sum) 21 Number of ECTS credit points which a student receives for unassisted work (1 ECTS point=25-30 hours) 22 Total number of hours of a student s work ECTS points per module 1 ECTS point=25-30 hours 1 24 Work input connected with practical classes Total number of hours connected with practical classes Number of ECTS credit points which a student receives for practical classes (1 ECTS point=25-30 hours) E. LITERATURE Literature list 1. Jaglarz Z., Leskiewicz W., Morawiecki M., Technologia i urządzenia walcowni wyrobów płaskich, Wydawnictwo Śląsk, Dobrucki W., Podstawy konstrukcji i eksploatacji walcowni, Wyd. Śląsk, Gierzyńska-Dolna M., Maszyny do obróbki plastycznej, Skrypt Politechniki Częstochowskiej, Grochowski E., Grosman F., Maszyny ciągarskie, Wyd. Śląsk, Łuksza J., Elementy ciągarstwa. Uczelniane Wydawnictwo Naukowo- Dydaktyczne AGH, Kraków Muster A., Kucie matrycowe. Projektowanie procesów technologicznych, Oficyna Wydawnicza Politechniki Warszawskiej, Warszawa Łuksza J., Skołyszewski A., Witek F., Zachariasz W., Druty ze stali i stopów specjalnych, WNT, Warszawa 2006.

6 Module website 8. Wasiunyk P., Kucie matrycowe, WNT, Pacanowski J., Chałupczak J., Projektowanie procesów kucia matrycowego odkuwek kołowo-symetrycznych na młotach i prasach korbowych, Wydawnictwo Politechniki Świętokrzyskiej, Kielce Lipski T., Kucie na kowarkach, WNT, Szyndler R., Gogółka Z., Kuźnictwo, Skrypt AGH, Lisowski J., Walcowanie kuźnicze, WNT, Boczarow J. A., Prasy śrubowe, WNT, Gosztowt L., Karaszkiewicz A., Prasy hydrauliczne, Wyd. Pol., Warszawa Dzidowski E. S., Maszyny i urządzenia do obróbki plastycznej, Skrypt Politechniki Wrocławskiej, Erbel J., Encyklopedia technik wytwarzania stosowanych w przemyśle maszynowym, OW Politechniki Warszawskiej, Warszawa Golatowski T., Prasy mechaniczne, WNT, Dokumentacje Techniczno-Ruchowe maszyn. 19. Instrukcje do ćwiczeń oratoryjnych.