COMERC. GRANULATORY Biomass-Pelletizing. comprehensive solutions ACCORDING TO NATURE

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1 GRANULATORY Biomass-Pelletizing comprehensive solutions

2 Funkcje / Operation Produkujemy granulatory do pelletu oraz kompletne linie pelletujące o wydajności od 0,5 do 4,5 t/h (jedna maszyna). Nasze prasy zaprojektowane są do pelletowania różnych rodzajów biomasy. Dodatkowo są bardzo proste w obsłudze. We manufacture granulators to the pellets, and a complete line for pellets, with a capacity from t / h single machine. Our presses are designed for different types of biomass pelleting plant, both are simple and easy to us and is easy and simple to maintain. Przykłady biomasy, która może być pelletowana / Examples of biomass, which can be pelletized: drewno / wood MDF / MDF miskant / miscanthus gałęzie drzew owocowych / empty fruit bunches drewno palone / torrefied wood słoma / straw pozostałości biogazu / biogas residues wytłoki z trzciny cukrowej / bagasse inne / etc. Opcje/Options: automatyczne sterowanie / automatic control automatyka systemy smarowania / automatic greasing kontrola temperatury / temperature control hydrauliczna regulacja wałków / hydraulic roller adjustment czujniki poślizgu / slip sensoric dozownik wody / water dosing czujniki wilgotności / humidity sensor dozowanie dodatków / additives dosing 250* A B C 250* DA BE CF D G E FH * GI HJ 630* IK J *ustalenia K 1230 na 2100 tabeli 2600 (długość, 2600wysokość, szerokość) / *ist fixed auf on einen a table Tisch Länge montiert x Breite / fixed x Höhe on a (LxWxH) table Länge 960 x x 800 Breite x 650 x Höhe (LxWxH) 960x800x650 Model / Model Wydajność t /h Capacity range approx. 0,05-0,2 0,3-0,6 0,7-1,2 1,5-2,1 2,5-3,0 3,8-4,5 KW Prasy / HP Press 17 2x30 2x55 2x75 2x110 2x132 KW Kondycjoner/ HP Mixer 1, , KW Podajnika / HP Feeder 0,37 0, Waga t / Weight to 0,78 1,45 2,96 3,5 4,2 5,5 * średnia wartość zależy od średnicy materiału oraz średnicy otworu matrycy/ average value depending on material and hole diameter of the die ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

3 Rolki i matryce Dies and Rollers comprehensive solutions

4 Rolki i matryce / Dies and Rollers Oferowane przez nas rolki i matryce są wiercone pistoletowo, wykończone na wysoki połysk, z próżniowo hartowanej, chromowanej stali. Wykonujemy je praktycznie do wszystkich rodzajów pras pelletujących. Dzięki w pełni zautomatyzowanemu procesowi, produkcja w naszych zakładach w Niemczech i we Francji odbywa się nieprzerwanie, przez 24 godziny na dobę, siedem dni w tygodniu. Nasz stały asortyment obejmuje 150 matryc oraz 800 rolek. Dodatkowo, posiadamy zapasy ok matryc i 5000 rolek. Rollers and matrices offered by us are gun drilled, high mirror finished, vacuum hardened chrome steel dies for all pelletpress brands worldwide. A fully automatic twenty four/seven production in the plants in Germany and France. Rollshells and rollers with any required surface. The permanent stock comprises 150 dies and 800 rollshells. Additionally blanks for approx dies and 5000 rolles are on stock. Wydajność / Capacity: ok matryc i rolek rocznie / approx dies and rollers per year max. średnica matrycy 1600 mm / max die dia 1600 mm otwór o średnicy 1,2-50 mm / die hole dia 1,2 50 mm A B MOCOWANIE stożkowe lub proste FIXING cone or straught A B E E D C D C a. średnica zewnętrzna / outer diameter (flange dia) b. średnica wewnętrzna / inside diameter c. całkowita szerokość / total width d. otwór / track e. grubość / thickness a. grubość / thickness b. długość pelletowania / pelleting length c. średnica otworu / hole diameter d. głębokość pogłębiania / depth of counterboring e. średnica pogłebiania / dia of counterboring f. głębokość i kąt pogłębiania / depth and angle of countersinking ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

5 Briquetting Machine BM-60 comprehensive solutions

6 Mechanical briquetting machine BM 60 for briquetting of sawdust, all kinds of straw, with control system control cabinet. Efficiency of the mechanical briquetting machine is up to 700 kg/h. It is influenced by the following factors: a. type of the input material: - sawdust kg/h (fireplace briquette, industrial briquette), - straw kg/h (the best is gray rapeseed straw, without impurities, such as sand, stones, metals), b. humidity of the input material from 12 to 16 %, c. fragmentation: sawdust or wood shavings, straw after fragmentation: length to 12 mm, disunited straw stalks. Efficiency of the mechanical briquetting machine BM 60 has been determined using fragmented straw with the help of equipment, manufactured by our company. Technical characteristics of the briquetting machine: Overall length (without briquette guides) Overall width Overall height Total weight of the briquetting machine BM 60 Power supply Motor power of the main drive Rated rotations of the main drive s motor Motor power of the compressive screws drives Rated rotations of the compressive screw s motor Motor power of the divisive screw s drive 2640 mm 1766 mm 1135 mm 2500 kg 3x380 V 22 kw 1460 r/min 2 x 5,5 kw 1450 r/min 0,75 kw ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

7 Briquetting Machine Bison II Speedy 300/500 Briquetting presses of our production were created in response to market s demand for machines with a strong compact built, high efficiency, and at the same time, low sensitivity to the variability of the pressed material. Briquetting presses are characterized by a very good quotient of used energy to efficiency of the device. While constructing the presses, we used almost 30 years of experience of our company, in construction of machines with hydraulic drive. Structures have been designed with the use of computer-aided design systems. 3D models of the devices have been tested for strength, using the software MES, by Institute of Mechanical Engineering and Machine Building at Wroclaw University of Technology. To improve reliability and speed of the devices, we passed on the use of mechanical gears and instead implemented maintenance-free hydraulic motor. All presses are equipped with air oil cooler, filters with impurity sensors, electronic measurement of working liquid s temperature and electronic liquid level indicator. We use only the components of our long-term reliable suppliers, who are global leaders in the industry. The highest quality of materials and components used for construction, along with modern manufacturing technology, backed up by high quality guaranteed by ISO 9001 certificate, has allowed us to build a devices of the highest class. Principle of operation Raw material from the hopper is popped into press chamber via high-speed screw drive. In the press chamber, crushing and formation of the briquette take place. Press chamber moves to the polar position and briquette is removed from it, by a pusher in the next working move. The device is tentatively adjusted for assembly under the transit channels of the raw material. comprehensive solutions

8 Operational parameters: the fastest pressing cycle time of 6 sec. automatic operation cycle of briquette a wide range of pressed biomass i.e.: sawdust, straw, peat, dehydrated orage etc. an innovative solution easy to use Additional equipment: heating of the control cabinet remote monitoring of operation graphic panel with failure signaling Advantages: the highest level of quality low coefficient of energy consumption automated operation first-class components innovative drive train high reliability hydraulic drive of all subassemblies control of the device unique material feeding system high-quality certified materials equipped with a temperature sensor Technical specification: BISON II speedy 300 BISON II speedy 500 Power 3x400 V, 50Hz 3x400 V, 50Hz Electric motor 18,5 kw* 30,0 kw* Efficiency 300 kg/h** 500 kg/h** Briquette format cube 120mm x 60mm x 80mm*** cube 120mm x 60mm x 80mm*** Weight 2200 kg 2500 kg Dimensions W 1,4m - D 1,6m - H 1,6m W 1,4m - D 1,6m - H 1,6m * - electric motor chosen depending on the efficiency ** - efficiency for sawdust of the specified motor *** - length of the cube may change depending on the pressed material ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

9 DRUM DRYER SB 1,0-1,2 T/H COMERC Intended use With high efficiency and versatility of drum dryer, and growing demand for so-called renewable ecologically clean fuels, it is the only effective dryer intended for industrial drying of wet woodyard sawdust, wood chips, and peat for wooden combustible briquette and highly ecological, renewable alternative fuel. Principle of operation Dried material, via raw material feeder combined with dosing screw conveyor, through dryer s loading linker, gets to the drying drum, where the actual process of drying the material is happening. Rotational movement of the drum causes spreading of dried material, and its displacement towards the outlet. Loss of raw material s humidity occurs by direct contact of dried material with a mixture of hot air and exhaust gases. Dried material, because of screw build of the drum and stream of drying agent produced by radial main ventilator of the drier, is snatched from the drum and enters unloading chamber, where after velocity precipitation, it falls to the bottom, and then via tipping screw, it is transported outside. Drying agent, through main cyclone and dryer s chimney stack, after cleaning from minor volatile parts along with water vapor, is ejected into the atmosphere. comprehensive solutions

10 Dryer is heated with chip of wooden (preferably with humidity tell 30-40%). Dryer s furnace is equipped with carbonizing stoker with fuel tank of about 1m³. Feeding raw material into the furnace is executed automatically and is controlled by handler, which monitors furnace s temperature, turns on and off stoker, and blowing ventilator of the furnace. The dryer consist of the following components: 1- furnace of the drying plant with heat isolation 2- wet raw material slot and chain feeder 3- loading connector of the draw material 4- drying drum-heat insulated 5- unloading chamber of the dry material 6- main dust removing cyclone with a dispenser 7- main centrifugal fan Technical characteristics of the dryer: dryer s power * kg/h ability to evaporate the water kg/h thermal power of the furnace 1000 kw drying agent s temperature ºC installed electric power (without hammer mill) 20kW air flow through the dryer m³/h average consumption of furnace fuel kg/h weight of the dyer, including insulation about kg *performance at the initial humidity of 50-55% and final 11-12% ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

11 DRUM DRYER SB 2,0-2,2 T/H COMERC Intended use With high efficiency and versatility of drum dryer, and growing demand for so-called renewable ecologically clean fuels, it is the only effective dryer intended for industrial drying of wet woodyard sawdust, wood chips, and peat for wooden combustible briquette and highly ecological, renewable alternative fuel. Principle of operation Dried material, via raw material feeder combined with dosing screw conveyor, through dryer s loading linker, gets to the drying drum, where the actual process of drying the material is happening. Rotational movement of the drum causes spreading of dried material, and its displacement towards the outlet. Loss of raw material s humidity occurs by direct contact of dried material with a mixture of hot air and exhaust gases. Dried material, because of screw build of the drum and stream of drying agent produced by radial main ventilator of the drier, is snatched from the drum and enters unloading chamber, where after velocity precipitation, it falls to the bottom, and then via tipping screw, it is transported outside. Drying agent, through main cyclone and dryer s chimney stack, after cleaning from minor volatile parts along with water vapor, is ejected into the atmosphere. comprehensive solutions

12 Dryer is heated with chip of wooden (preferably with humidity tell 30-40%). Dryer s furnace is equipped with carbonizing stoker with fuel tank of about 1m3. Feeding raw material into the furnace is executed automatically and is controlled by handler, which monitors furnace s temperature, turns on and off stoker, and blowing ventilator of the furnace. The dryer consist of the following components: 1 - furnace of heat power 2500kW 2 - loading connector of the dryer with a charging chute 3 - loading slat and chain conveyor of the wet draw material 4 - drying drum - heat insulated 5 - unloading and expanding chamber of the draw raw material discharge with an auger 6 - main fan of the drying plant 7 - main cyclone with the water vapour exhaust stack 8 - pyping connecting the fan and cyclone 9 - chute lock of the cyclone dust 10 - the dryer switchboard and control unit with the control system Technical characteristics of the dryer: dryer s power * kg/h ability to evaporate the water 2500 kg/h thermal power of the furnace 2500 kw drying agent s temperature ºC installed electric power (without hammer mill) 45kW air flow through the dryer m³/h average consumption of furnace fuel weight of the dyer, including insulation about kg *performance at the initial humidity of 50-55% and final 11-12% ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

13 Młyn bijakowy SDHM Hammermill 2-30 t/h comprehensive solutions

14 Informacje podstawowe / Basis datas: optymalna wydajność przy niskich kosztach utrzymania / optimal performance at low maintenance costs minimalne wibracje / minimum of vibrations rozdrabnianie szerokiej gamy materiałów / grinding of a wide range materials kieszeń na kamienie / stonepocket system sprężynowego mocowania umożliwiający szybką i łatwą zmianę sit / spring clamping system for quick and easy change the screens regulowany system wentylacyjny zapobiegający osadzaniu się granulatu / adjustable air relief system avoids grinding deposits obustronne obracanie wirnika zapewniające maksymalne wykorzystanie bijaków / two turning directions of the rotor ensure maximum usage of beaters opcjonalnie: kontrola regulacji obciążenia / optional: load regulated control taśmowy podajnik zasypowy lub obrotowy podajnik zasypowy z magnesem / magnetic belt feeder rotary feeder with magnet SDHM5 SDHM6 SDHM8 SDHM10 SDHM12 SDHM14 SDHM15 SDHM16 SDHM20 SDHM30 Długość / L (mm) Szerokość / W (mm) Wysokość / H (mm) Wirnik / Rotor 0 (mm) Komora mielenia / Grinding chamber (mm) Typ / RMP Liczba bijaków / No of beaters Moc / Drive (kw) Powierzchnia bębna / Screen surface dm ,6 142,1 152,4 142,1 190,5 287,3 Powietrze / Air (m3/min) ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

15 Rębak - Chop-mill 0,5-25 t/h comprehensive solutions

16 Rębak Chop-mill jest urządzeniem przeznaczonym do produkcji trocin i zrębka z okrąglaków oraz odpadów potartacznych. Chop-mill is intended for the production of saw-dust and wood chips from saw-mill residues, roundlogs and any scrap wood. Zalety/Advantages: solidna podstawa (rębak oparty jest na sprawdzonej konstrukcji stalowej, która sprawdza się nawet w najwyższych obciążeniach) / sturdy design (the whole chop-mill is based on a proven solid steel welded structure which is coping with highest loads) czterostronna metoda kompresji / four sides compression method optymalne wyjście / optimum output niskie koszty eksploatacji / low maintenance cost łatwy w obsłudze system kontroli / easy to handle control system długa żywotności noży / long-life saw tooth and safety blade automatyczny układ sterowania / automatic control system łatwa, szybka wymiana i naprawa noży / easy and fast spare part knife repairing DECM 300 DECM 350 DECM 400 DECM 500 DECM 600 długość / l (mm) szerokość / w (mm) wysokość / h (mm) szer. zrębka / crushing (mm) 250 x x x x x 400 moc / drive kw ilość zrębka / capacity chips to/h wydajność / capacity saw dust m3/h waga / weight kg ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,

17 Chłodnica do pelletu Counter-Current-Cooler 0,5-40 t/h comprehensive solutions

18 Informacje podstawowe: hydrauliczny lub pneumatyczny system rozładunku 3 czujniki poziomu zamontowane w drzwiach komory chłodniczej elektroniczny czujnik temperatury 4 20mA do monitorowania temperatury urządzenie jest dostępne dla różnych materiałów (standardowo dla pelletu z drewna) śluza wysypowa z napędem bezpośrednim Basis datas: hydraulic or pneumatic driven discharge system 3 pcs. fill level sensors mounted at the door of the cooling chamber electronic temperature sensor 4 20ma for temperature monitoring sprinkler installation is optionally available (standard for wood pellets) rotary vane feeders on the cooling covering with directly coupled driving motor wsyp pelletu / pellet intake wylot powietrza / exhaust air przeładowanie / overload poziom wypełnienia pelletu / filling level of granules Max Min wlot powietrza / Intake air through the bottom SDCC5 SDCC10 SDCC15 SDCC20 SDCC25 SDCC30 Wydajność t/h* Moc / Drive kw 0,75 0,75 1,1 1,1 1,1 1,1 Wydajność m3 2,25 4 5,2 7,2 8,9 10,2 Długość / L (mm) Szerokość / W (mm) Wysokość / H (mm)** * dla pelletu z drewna, ø 6 mm / for wood pellets, ø 6 mm ** podana łączna wysokość nie zawiera leja wysypowego / the total height not include the outlet funnel ul. Pokrzywno 3 H, Poznań, Poland tel.: , fax: office@comerc.pl,